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Thread: Anyone use an aircooled torch rated for over 200 amps?

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  1. #1

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    Some folks have plumbed their water cooled torch to the faucet and discharge out to their garden.

  2. #2

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    A CK 210 will do it... it's rated for 200 amps @ 100% duty cycle A/C and D/C so Short runs at higher amps will be OK.
    The torch gets pretty warm over 200 amps in A/C but welding for a few minutes and letting it cool works fine. I have a 250ex, a CK 210 and a CK 130. I use the 130 up to 150 amps.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  3. #3

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    Quote Originally Posted by zoama585 View Post
    A CK 210 will do it... it's rated for 200 amps @ 100% duty cycle A/C and D/C so Short runs at higher amps will be OK.
    The torch gets pretty warm over 200 amps in A/C but welding for a few minutes and letting it cool works fine. I have a 250ex, a CK 210 and a CK 130. I use the 130 up to 150 amps.
    Is the CK 210 handle very bulky, Zoama?

  4. #4

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    Quote Originally Posted by Mr120 View Post
    Is the CK 210 handle very bulky, Zoama?
    It's not bad but the cable is kinda heavy when it's hanging straight down.
    Here are some comparison pics of my torches. I took them to show the difference in cable flexibility .
    Click image for larger version. 

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ID:	10183 The last three on the toolbox have a gas lens on them.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  5. #5

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    Quote Originally Posted by zoama585 View Post
    It's not bad but the cable is kinda heavy when it's hanging straight down.
    Here are some comparison pics of my torches. I took them to show the difference in cable flexibility .
    Click image for larger version. 

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ID:	10179Click image for larger version. 

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ID:	10182Click image for larger version. 

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ID:	10183 The last three on the toolbox have a gas lens on them.
    Wow...that superflex cable is well... super flexible.
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  6. #6
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    Nov 2012
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    Quote Originally Posted by zoama585 View Post
    A CK 210 will do it... it's rated for 200 amps @ 100% duty cycle A/C and D/C so Short runs at higher amps will be OK.
    The torch gets pretty warm over 200 amps in A/C but welding for a few minutes and letting it cool works fine. I have a 250ex, a CK 210 and a CK 130. I use the 130 up to 150 amps.
    That's perfect! Thank you for the info zoama. The superflex cable is really a slick setup! I was planning to use it for my main torch when I can afford it.
    Andy
    New Everlast PowerTig 250EX that is begging for me to come up with a few welding projects so it can stretch it's legs. Did someone say aluminum???

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  7. #7
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    Dec 2009
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    Greater Seattle, WA
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    Trimline 210 (with superflex cable and flex-neck head, and usually a stubby gas lens front-end setup) is my usually-preferred weapon of choice for my 200 amp @ 60% duty cycle Super200P. I am honesty a little skeptical that it's actually up to doing 200 amps AC @ 100% duty cycle like it's rated. In DC mode, yes I think it could have a chance at doing 200 amps @ 100% duty cycle.

    If you get the head too hot, the collet can deform (and basically become ruined). The full-length (non-stubby) front end components can handle a little more power than the stubby stuff. Keeping the EP% low on the A/C balance setting is very important when pushing the limits doing aircooled AC welding. (20% EP is my go-to setting for high-amp AC.)
    '13 Everlast 255EXT
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  8. #8
    Join Date
    Mar 2011
    Location
    Eastern Oregon
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    681

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    Quote Originally Posted by Mr120 View Post
    Some folks have plumbed their water cooled torch to the faucet and discharge out to their garden.
    That would be me, except I use the floor drain. I like a cool torch myself. Costs next to nothing to rig it up that way, just need to remember to turn on the water.
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