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Thread: PowerPro 256 kicks out on AC tig

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    Default PowerPro 256 kicks out on AC tig

    I purchased this unit in 2011. It's always worked perfectly for all functions. A couple of days ago while welding some 1/8" aluminum at 125 amps +-, the torch shut off.
    The overcurrent warning light was on, showing green.
    After shutting the machine off for an hour or so I turned it back on. The overcurrent light came on with the welder, amber this time.
    After a few seconds the overcurrent light went off. The welder worked fine to finish welding up a motorcycle fuel tank I've been building. This is in .063" Al. , so amps were 70+-.
    After finishing the .063", I welded some .125" mounts on. The welder cut out again. Turning power off then restarting brings back normal function, except now the welder will cut out in a few seconds at anything over 70 amps.
    DC Tig , DC stick and Plasma all work fine to full power.
    Is there a thermal cutout specifically for the AC output?
    I'm wondering if the thermal cutout is faulty.
    I have contacted Everlast Technical support.
    They suggested shipping the welder to them for repair. Shipping and repair could easily cost more than the welder is worth, although I do like this unit a lot.
    Just realized this should be in the multi-process section.
    I'll look for a delete button
    Glen
    Last edited by worntorn; 02-04-2021 at 03:24 AM.
    Everlast PP256
    Everlast Imig 200
    Everlast Power Ultra 205
    P&H 400 amp A.C.
    Miller 230 amp with Onan power

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