Share
Results 1 to 4 of 4

Thread: Welding aluminum with 255EXT

  1. #1
    Join Date
    Oct 2012
    Location
    Canada, Suttonwest, Ontario
    Posts
    676

    Default Welding aluminum with 255EXT

    Weld 2"3/8 pipe to 2"3/8 pipe 255EXT almost wide open running at 230 to 250 amps know problem, was easy. Then prototype car parts made of steel and aluminum I have many parts to do in the next few months will post on this thread.

    Click image for larger version. 

Name:	pipe to pipe .375 wall 1.jpg 
Views:	695 
Size:	99.2 KB 
ID:	12089Click image for larger version. 

Name:	pipe to pipe .375 wall.jpg 
Views:	662 
Size:	68.0 KB 
ID:	12090Click image for larger version. 

Name:	steering arm.jpg 
Views:	621 
Size:	142.2 KB 
ID:	12091Click image for larger version. 

Name:	steering box holder 1.jpg 
Views:	680 
Size:	127.5 KB 
ID:	12092Click image for larger version. 

Name:	steering box holder.jpg 
Views:	645 
Size:	89.2 KB 
ID:	12093Click image for larger version. 

Name:	valve cover breather 1.jpg 
Views:	640 
Size:	72.0 KB 
ID:	12094Click image for larger version. 

Name:	valve cover breather 2.jpg 
Views:	619 
Size:	73.3 KB 
ID:	12095
    Everlast PowerTig 325EXT (Canada)
    Everlast Power I Mig 250 (Canada)
    Everlast PowerPlasma 80S (Canada)
    Everlast PowerCool W300 (Canada)
    Everlast PowerMTS 250S Fitted with a 30A Spoolgun(Canada)
    Miller Dynasty 400 wireless(Canada)
    Millermatic 252 plus 30A Spoolgun(Canada)

  2. #2

    Default

    Did you use any pulse or raw power?

  3. #3
    Join Date
    Oct 2012
    Location
    Canada, Suttonwest, Ontario
    Posts
    676

    Default

    Mark
    Just straight power for the Aluminum on Advance Square Wave no pulse, 35% clean, AC Frequency 250 Hz, 100% Argon @ 28 CFH and 2% Lanthanated 1/8. Steel no pulse, 100% Argon @ 12 CFH and 2% Lanthanated 1/8 also. I like the preset Memory Program just switch to the number I have set for steel and weld or just got to the aluminum number preset and go. I wish they had more memory number, I set them close to what I like and adjust after take a little more time but it is still faster then my 250EX. I still like my 250EX I put the smaller torch on it so I don't have to keep change Tig guns.
    Everlast PowerTig 325EXT (Canada)
    Everlast Power I Mig 250 (Canada)
    Everlast PowerPlasma 80S (Canada)
    Everlast PowerCool W300 (Canada)
    Everlast PowerMTS 250S Fitted with a 30A Spoolgun(Canada)
    Miller Dynasty 400 wireless(Canada)
    Millermatic 252 plus 30A Spoolgun(Canada)

  4. #4
    Join Date
    Oct 2012
    Location
    Canada, Suttonwest, Ontario
    Posts
    676

    Default

    More welded parts of Prototype car using PowerTig 255EXT.
    Click image for larger version. 

Name:	All parts.jpg 
Views:	544 
Size:	91.0 KB 
ID:	12149Click image for larger version. 

Name:	Bracket A.jpg 
Views:	510 
Size:	87.4 KB 
ID:	12150Click image for larger version. 

Name:	Bracket and jig 2.jpg 
Views:	555 
Size:	60.7 KB 
ID:	12151Click image for larger version. 

Name:	Bracket and jig.jpg 
Views:	558 
Size:	72.4 KB 
ID:	12152Click image for larger version. 

Name:	Bracket B.jpg 
Views:	504 
Size:	98.9 KB 
ID:	12153Click image for larger version. 

Name:	Brackets back welded.jpg 
Views:	578 
Size:	68.8 KB 
ID:	12154Click image for larger version. 

Name:	Brackets before welding A.jpg 
Views:	532 
Size:	79.6 KB 
ID:	12155Click image for larger version. 

Name:	Brackets before welding.jpg 
Views:	517 
Size:	73.8 KB 
ID:	12156Click image for larger version. 

Name:	Brackets inside welded.jpg 
Views:	581 
Size:	79.4 KB 
ID:	12157
    Everlast PowerTig 325EXT (Canada)
    Everlast Power I Mig 250 (Canada)
    Everlast PowerPlasma 80S (Canada)
    Everlast PowerCool W300 (Canada)
    Everlast PowerMTS 250S Fitted with a 30A Spoolgun(Canada)
    Miller Dynasty 400 wireless(Canada)
    Millermatic 252 plus 30A Spoolgun(Canada)

Similar Threads

  1. 255EXT Aluminum Tig Pulse Settiing Comparison/Suggestion
    By travis1693 in forum TIG Welding (GTAW/GTAW-P)
    Replies: 7
    Last Post: 09-25-2018, 01:40 AM
  2. 255EXT Pulse Stick Welding
    By Marmoset in forum TIG Welding (GTAW/GTAW-P)
    Replies: 4
    Last Post: 11-12-2017, 08:08 AM
  3. PowerTig 255EXT welding power problem
    By Kempy in forum TIG Welding (GTAW/GTAW-P)
    Replies: 27
    Last Post: 02-18-2014, 09:56 PM
  4. Welding Airboat -18C outside with 255EXT
    By Kempy in forum Welding Repairs
    Replies: 4
    Last Post: 01-28-2014, 10:52 PM
  5. Replies: 2
    Last Post: 08-03-2011, 03:50 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •