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    Quote Originally Posted by agent4573 View Post
    So I have two tubes that intersect at a 90 degree angle. They don't intersect through each other though, as one sits on top of the other. I was just going to make some quarter-round gussets to connect the two together, but are there any better options or standard practices to use? It is a load bearing part, but not a critical junction.


    *EDIT* In the picture I added, you can see the two long tubes sticking out the back go under the rear crossbar tube. Just looking for the best way to weld up that intersection.
    For full strength you will need to use brackets that allow a long enough weld area and apply the forces to the whole tube.
    Not sure of the loads involved and your overall design. Any special reason why weren't they made an integral part of the chassis?
    Last edited by Rambozo; 04-04-2013 at 10:28 PM.
    Long arc, short arc, heliarc and in-the-dark!

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