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Thread: CNC Interface and Torch Voltage Capture

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EmptyNester CNC Interface and Torch... 08-15-2012, 12:07 AM
SeanMurphy265 pins 1 and 2 are the relay I... 08-15-2012, 02:24 AM
EmptyNester Thanks Sean. I understand... 08-15-2012, 12:26 PM
Rambozo From what I understand, in 2T... 08-15-2012, 12:43 PM
SeanMurphy265 Which plasma cutter are you... 08-15-2012, 01:04 PM
EmptyNester Voltage divider captures 08-19-2012, 11:37 PM
Rambozo I was under the impression... 08-20-2012, 12:19 AM
EmptyNester If that's the case, it might... 08-20-2012, 02:23 AM
EmptyNester Good Article Listing... 08-17-2012, 11:43 PM
Rambozo Good article. As to the kerf... 08-18-2012, 01:04 AM
EmptyNester THC Menu Design 09-03-2012, 11:24 AM
EmptyNester Voltage with Divider 08-17-2012, 01:26 AM
everlastsupport Some controllers flip a relay... 08-15-2012, 01:34 PM
EmptyNester Thanks for the info. I... 08-15-2012, 04:49 PM
everlastsupport If it is 10 volts. Making... 08-15-2012, 06:37 PM
EmptyNester Torch Voltage Sensing Update 08-25-2012, 10:18 PM
Rambozo Since you are working with... 08-26-2012, 05:21 AM
EmptyNester Full Arc Voltage Graph 08-15-2012, 11:03 PM
everlastsupport I have a couple nice storage... 08-15-2012, 11:58 PM
EmptyNester Spent some time working on... 09-08-2012, 07:34 PM
Rambozo I would keep the Calibrate... 09-08-2012, 08:48 PM
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  1. #1

    Default Voltage divider captures

    I ended up with a voltage divider of 100k and 2.53k. This gave me a divided voltage reading of 1.2V while the full output voltage was at 50V.

    The voltage reading I used was a meter on the output. The difference between the meter and the scope is the scope is about 0.4 volts higher. I trust the meter more than the scope (scope is a DSO201 and I used two different meters). The graph below shows the full voltage with my divider and using a 100 mf filter capacitor.

    Click image for larger version. 

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    I still don't understand why I'm not seeing a negative voltage on the output of the CNC port since the cutting voltage is negative.

    I did connect both my scope and my meter between the CNC port outputs and the ground on an Arduino board (running on A/C). I check both the positive and negative torch voltage outputs (one, then the other) against the Arduino ground.

    When powering up the Arduino, the meter reading jumped on very quickly (too fast to read), but then settled at around 84 milivolts. The scope traces for both are the similar.

    Click image for larger version. 

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    I'm not sure what's going on. I'll talk to my consulting electric engineer tomorrow to see if he can shed any light on what I'm seeing. Any thoughts anyone else has would be appreciated.
    Just starting in Aug '10
    ---
    Hobart Handler 187
    Power Plasma 50

  2. #2
    Join Date
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    Default

    I was under the impression that the torch outputs were basically isolated from ground, so that all measurements must be taken between them and not referenced to ground as far as cutting arc voltage is concerned?
    Long arc, short arc, heliarc and in-the-dark!

  3. #3

    Default

    Quote Originally Posted by Rambozo View Post
    I was under the impression that the torch outputs were basically isolated from ground, so that all measurements must be taken between them and not referenced to ground as far as cutting arc voltage is concerned?
    If that's the case, it might make the A/D circuit simpler. I'm under the impression that if the voltage is isolated from ground and its negative, you can just swap positive and negative and read it as a positive voltage.

    Can anyone from Everlast weigh in on isolated grounds?

    I wonder if the fact that I've only dealt with the pilot arc voltages so far figures in in any way too.
    Just starting in Aug '10
    ---
    Hobart Handler 187
    Power Plasma 50

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