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Thread: YES! Finally it's here!

  1. #1

    Thumbs up YES! Finally it's here!

    Got my new 200DX today will try it out on Sunday (got a show tomorrow) ... Everything looks awesome! Best packaging job I've ever seen from China ... Can't wait till I start laying beads! THANKS Oleg!
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  2. #2
    Join Date
    Apr 2012
    Location
    Washington State
    Posts
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    Quote Originally Posted by Winky View Post
    Got my new 200DX today will try it out on Sunday (got a show tomorrow) ... Everything looks awesome! Best packaging job I've ever seen from China ... Can't wait till I start laying beads! THANKS Oleg!
    Congratulations, Winky! We all expect GREAT things from you now that you have such a great tool to work with.

    Feels a bit like Christmas around here now, huh!
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  3. #3

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    Yep ... Christmas ... can't wait to play with my new toy ... uh ... tool
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  4. #4

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    Quote Originally Posted by Winky View Post
    Yep ... Christmas ... can't wait to play with my new toy ... uh ... tool
    If you have any questions post up or give us a call. If you got it on a Friday I can imagine the excitement to fire it up.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  5. #5

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    Quote Originally Posted by everlastsupport View Post
    If you have any questions post up or give us a call. If you got it on a Friday I can imagine the excitement to fire it up.
    In fact ... we were going to do a outdoors bike event today but we woke up to rain so ... guess what I'm going to be doing today instead.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  6. #6

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    I just fired up my 200DX for the first time running some beads on some 1/8" mild steel set DCEN using 3/32" lantanated ... argon flow about 18 to 20 L best results around 85 to 90 amps worked really well ... I was having a little trouble getting the arc to initiate ... actually had to make contact to start ... will arc force have any effect on that or is that strictly for stick? I may need to go inside and adjust the gap ... if so how long will it take for the capacitors to discharge? I really don't like getting knocked for a loop.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  7. #7

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    to much argon 7 to 10 L on flow
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  8. #8

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    Quote Originally Posted by Rodsmachineshop View Post
    to much argon 7 to 10 L on flow
    Thanks Rod good to know. Having done mostly mig to this point I've been running my steel mix a lot higher ... in fact less than 23 and my welds turn to dodo ... come to think of it I was running my scratch tig around 8L ... now I'm using a different meter ... couldn't use the one I had ... fittings and hose was a different size ... I've been told the glass tube w/ ball is more accurate anyway ... so I'm using the one that came with my new welder ... which I already love!
    Last edited by Winky; 06-24-2012 at 02:49 AM.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  9. #9

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    Cup size and litres are the same until you get near 150 amps then bump up the litres by 1,,,check this out http://www.ckworldwide.com/technical.htm

  10. #10

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    Quote Originally Posted by geezer View Post
    Cup size and litres are the same until you get near 150 amps then bump up the litres by 1,,,check this out http://www.ckworldwide.com/technical.htm
    Fantastic ... thanks ... here is how my welding station looks nowClick image for larger version. 

Name:	welding station w 200dx.jpg 
Views:	432 
Size:	134.4 KB 
ID:	7196How cool is this?
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  11. #11

    Default

    Quote Originally Posted by Winky View Post
    Fantastic ... thanks ... here is how my welding station looks nowClick image for larger version. 

Name:	welding station w 200dx.jpg 
Views:	432 
Size:	134.4 KB 
ID:	7196How cool is this?
    A 200DX ready to go...I am envious. Nice mix of tools there.

    ken
    UNT 520D plasma/stick/tig; Hobart Handler 140 Mig; HF 80amp stick welder; Victor O/A; 4x6 Horizontal bandsaw; Planishing hammer; & Stuff

  12. #12
    Join Date
    Apr 2012
    Location
    Washington State
    Posts
    723

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    Quote Originally Posted by Winky View Post
    Fantastic ... thanks ... here is how my welding station looks now. How cool is this?
    Way cool. Nice looking setup you got there. So everything is going OK now?
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  13. #13

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    Quote Originally Posted by undercut View Post
    Way cool. Nice looking setup you got there. So everything is going OK now?
    Will work with it more tomorrow ... I sure like it so far ... haven't tried the pedal yet, been running 2T ... I'm sure the start up issue is me ... not the machine. Tomorrow I'm going to set the AC Freq @ 100 and the balance at 65 and try my hand at aluminum ... I have some 1/8 flat stock to play with ... I'll set the amps around 90 or so and see how that works ... this is really a GR8 machine I know I will be making some cool things in short order with it.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  14. #14

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    Quote Originally Posted by Winky View Post
    I just fired up my 200DX for the first time running some beads on some 1/8" mild steel set DCEN using 3/32" lantanated ... argon flow about 18 to 20 L best results around 85 to 90 amps worked really well ... I was having a little trouble getting the arc to initiate ... actually had to make contact to start ... will arc force have any effect on that or is that strictly for stick? I may need to go inside and adjust the gap ... if so how long will it take for the capacitors to discharge? I really don't like getting knocked for a loop.
    Give the caps 1-2 minutes, that is plenty. Unplug too just for safety. Arc force should have no affect on the start. Yea 90 @ 1/8" is about right for me as well. Flow I would run lower to save gas, start and 10L and go up or down from there (should be down). Maybe start at 8L with a #7.

    On aluminum you will need a little more heat (20-30%) and to clean it good just before welding, unless you're just playing. Set the yellow knobs to (left one) at 2 'oclock and (right) to about 10-11 'oclock (30-35%)
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  15. #15

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    Winky,

    Please read all the information out here and the manuals. The Balance set to 65% will likely smoke the tungsten. Use 35%. As you can see on the panel face, Clockwise to the right is + electrode and to the left is negative. We use a percent of positive. We have it in the manuals, Jody has it in the videos he has done, and other multiple places. Also the gas flow: We use LPM not CFH. CFH is twice what LPM is. That is the reason you were probably having hard starts is because the gas flow was so high that it was destabilizing the arc.

  16. #16

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    Quote Originally Posted by performance View Post
    Winky,

    Please read all the information out here and the manuals. The Balance set to 65% will likely smoke the tungsten. Use 35%. As you can see on the panel face, Clockwise to the right is + electrode and to the left is negative. We use a percent of positive. We have it in the manuals, Jody has it in the videos he has done, and other multiple places. Also the gas flow: We use LPM not CFH. CFH is twice what LPM is. That is the reason you were probably having hard starts is because the gas flow was so high that it was destabilizing the arc.
    THIS MACHINE IS AWESOME! No problem with starts now ... I tried my hand at aluminum this morning ... before reading this post of coarse ... I had watched Jody's video before which is why I had set the balance at 65% ... not realizing that the direction of balance is opposite to Miller ... my first pass was a disaster like you said fried my tungsten and took out my #5 ceramic ... oops my bad ... made a few adjustments ... now getting a nice puddle and stacking dimes ... what a fabulous machine this 200DX is. This is the first time I've ever TIGGED aluminum and it's progressing nicely.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  17. #17

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    if the aluminum is really clean you dont need very much balance . when i weld heavy dirty stuff i use about 50 to 60 with a 1/8 electrode with a large cup
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  18. #18

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    Here are my first ever attempts at aluminum tig welding ... I know they aren't pretty and I need to clean my aluminum better along with my first beads is my first butt weld ... I'll get it figured out eventually but I must say this machine just blows me away!Click image for larger version. 

Name:	first ever tig aluminum.jpg 
Views:	395 
Size:	132.3 KB 
ID:	7197 My DCEN on mild steel looks much better ... but I've been doing it for a while ... this AC TIG on aluminum stuff is brand new to me.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

  19. #19
    Join Date
    Apr 2012
    Location
    Washington State
    Posts
    723

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    Quote Originally Posted by Winky View Post
    Here are my first ever attempts at aluminum tig welding ... I know they aren't pretty and I need to clean my aluminum better along with my first beads is my first butt weld ... I'll get it figured out eventually but I must say this machine just blows me away!Click image for larger version. 

Name:	first ever tig aluminum.jpg 
Views:	395 
Size:	132.3 KB 
ID:	7197 My DCEN on mild steel looks much better ... but I've been doing it for a while ... this AC TIG on aluminum stuff is brand new to me.
    It'll come to you, Winky, and will be like second nature once you've got your practice time in. You've got a great machine there. Have fun!
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  20. #20

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    An old saying, practice, practice, practice. It takes time. And A/O does not always make aluminum come easy on TIG.

    I would bump up the post flow or at least stay over then end of the weld and let the gas shield it at the end of the weld (one you release the power). Looks like you are pulling away when the arc dies.

    You will want many beads to get the feel and see how aluminum melts and flows, not quite as colorful and clear as steel.

    Keep at it man.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

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