
Originally Posted by
posixPilot
So, you did not use any filler? Just washed the base metal onto the nut? I may have to try that, as my welds came out really cold when I used filler. I probably had a hard time getting the heat focused because I was concentrating on jamming the filler in.
I usually use a little filler, but just get the puddle going good on the base metal before steering it towards the nut. Sometimes I use flange nuts, then you can just weld the flange and that's pretty easy, especially for sheet metal. It all depends on what kind of task you're asking of the nut. I'm a big fan of welding nuts onto items that get bolted together, so you can tighten the bolts with one tool. For that application I just need to keep the nut from turning, so a couple of deep tacks will do the job. If you are going to have more strain on the nut, you will prolly want a little more than that. However, if you weld two sides of a square nut, that will probably exceed the strength of the bolt, so welding all around is a bit of overkill. I don't usually have any problem in running a bolt in afterwards. 1/4" is a lil small, so keep a tight arc and watch the heat.
Long arc, short arc, heliarc and in-the-dark!