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Thread: My 200DX came in yesterday..

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  1. #1
    Join Date
    Apr 2012
    Location
    Washington State
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    723

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    Quote Originally Posted by posixPilot View Post
    I replaced my snub nose, twist style with the old style clamp holder, and I think I paid a few dollars more at the LWS. I found that after a while the contacts on snub nose type would get sooty, and I would have problems striking an arc. You can't disassemble the snub nose to get at the main contact for cleaning, and it shouldn't be that much work anyways. With the clamp style, you can just squeeze the clamp and use a brush to clean it up real quick.

    Cheers
    Mike
    I'm beginning to see why so many people don't like the twist style rod holder. There is definitely something to "Keep it simple". Anyone replace their stock ground clamp?
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  2. #2

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    Quote Originally Posted by undercut View Post
    Anyone replace their stock ground clamp?
    I actually like the stock clamp ... it works on pipe (split conductor on one side), fits inside 1" sq tube, and you can operate it with only one hand. I'm going to get a few more arc strikes on it before I think about swapping it out.

    Cheers
    Mike
    Power Pro 256

  3. #3

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    Quote Originally Posted by undercut View Post
    There is definitely something to "Keep it simple". Anyone replace their stock ground clamp?
    I made up a Strong Hand "ground hog" for my welders with 25' of #2 cable.. Click image for larger version. 

Name:	gp950_demo.jpg 
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ID:	6604 I'm happy with it so far.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  4. #4
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    Apr 2012
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    Washington State
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    Quote Originally Posted by zoama585 View Post
    I made up a Strong Hand "ground hog" for my welders with 25' of #2 cable.. Click image for larger version. 

Name:	gp950_demo.jpg 
Views:	372 
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ID:	6604 I'm happy with it so far.
    OK, now *that* is a cool idea! Notice any improvement in your grounding?

    If the stock ground looks like the one in the picture ... it's nice that that there is a stranded copper strand going from one side of the clamp to the other.
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  5. #5

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    Quote Originally Posted by undercut View Post
    OK, now *that* is a cool idea! Notice any improvement in your grounding?

    If the stock ground looks like the one in the picture ... it's nice that that there is a stranded copper strand going from one side of the clamp to the other.
    I haven't noticed a difference in grounding, but I never had a problem with the oem ground other than it being too short and wouldn't fit on larger square tube when I close the end for a screw in caster.
    I'm not sure about the second part of your question but there's no strap going to the other side on the ground hog clamp. I stripped the #2 cable back far enough to double it over and pushed it into the ferrule.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  6. #6
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    Washington State
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    Quote Originally Posted by zoama585 View Post
    I haven't noticed a difference in grounding, but I never had a problem with the oem ground other than it being too short and wouldn't fit on larger square tube when I close the end for a screw in caster.
    I'm not sure about the second part of your question but there's no strap going to the other side on the ground hog clamp. I stripped the #2 cable back far enough to double it over and pushed it into the ferrule.
    Sorry. Got lazy. Tried to comment on two people's messages without quoting both. I was talking about the braided strap on the picture of the original ground clamp - here:

    Click image for larger version. 

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    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  7. #7

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    I don't think there's anything wrong at all with the stock ground clamp. It's as good as any I've seen on a stock welder, and better than some.

    A "ground hog" or magnetic flat panel ground is somewhat specialized and specific to the application. If I did that sort of work, I'd just put one together with whatever length of cable needed since it's a QD dinse connector, not a hard connection inside the welder case, as on some welders. S/F....Ken M
    Lincoln Power MIG 300
    Everlast 160STH
    Miller 225 Thunderbolt (sold it)
    Lincoln Squarewave 175 TIG(traded it for)
    Miller DEL 200 welder/genset
    Thermal Dynamics 1250XL plasma cutter
    Miller XMT300

  8. #8

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    Quote Originally Posted by EchoSixMike View Post
    I don't think there's anything wrong at all with the stock ground clamp. It's as good as any I've seen on a stock welder, and better than some.

    A "ground hog" or magnetic flat panel ground is somewhat specialized and specific to the application. If I did that sort of work, I'd just put one together with whatever length of cable needed since it's a QD dinse connector, not a hard connection inside the welder case, as on some welders. S/F....Ken M
    I used the dinse off of one of the oem grounds since I have two, so I can use whichever one I need on the 256 or the I-Mig.
    2013 250EX : SSC Pedal : I-MIG 250P 20' Profax gun : Power Plasma 60 p80 torch : 3M Speedglas 9100XX : Evolution Rage 3 DB cold saw

  9. #9

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    At this point I'm starting to think maybe I should consider a 225LX over the 200DX since the LX will weld thcker metal and has a little more control (up slope and pre flow) Is there anyone out there who has both that can give their opinion on why I sould go with which ... other than cost, which still may be my final determining factor after all.
    Powertig 200DX
    Lincoln 180c
    Hobart Handler 125
    Miller Thunderbolt
    and a bunch of other tools

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