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Thread: Project #1 Dyethor Control panel box.

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  1. #1

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    I used R4043 rod at 3/32 diameter. The Electrode is a 3/32 2% thoriated. The machine I used is a miller dynasty 200dx. (I don't have my everlast machine yet, soon though.)
    I also used pure argon for the shielding gas.
    Mike, I wasn't aware there were shears that couldn't cut smaller thicknesses only larger ones. It seems odd, you would think you'd want one that can cut it all, to save space.
    Power tig 225lx
    Hand tools up the wazoo.

  2. #2

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    Quote Originally Posted by dyethor View Post
    I used R4043 rod at 3/32 diameter. The Electrode is a 3/32 2% thoriated. The machine I used is a miller dynasty 200dx. (I don't have my everlast machine yet, soon though.)
    I also used pure argon for the shielding gas.
    You will really like the LX. Great machine and choice.

    Mike, I wasn't aware there were shears that couldn't cut smaller thicknesses only larger ones. It seems odd, you would think you'd want one that can cut it all, to save space.
    Sounds weird, but down to .25" I will get the name next time I am over mooching drops.
    Mike R.
    Email: admineverlast@everlastwelders.com
    www.everlastgenerators.com
    www.everlastwelders.com
    877-755-9353 x203
    M-F 12 - 7PM PST
    FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.

  3. #3

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    Ok I got the parts back from the anodizer. They were supposed to be type 3 hard anodized however their machine was down due to faulty wiring in their shop. So instead after them telling me it was done over the phone and me driving down there twice. The first time they didn't know why it wasn't done and told me it would be done the next day. I was busy the next day so I called and they put me on hold then said it was done. I get there and after searching around their shop its found in the box I brought it in not even touched. Turns out that they knew their machine was down the previous week and neglected to tell me so. So I went ahead and had them do a type 2 anodize, its not as durable as type 3, but it will do since this is for a trade show and not going out in the field. I don't think I will do business with them again.

    This picture is the parts fresh from the anodizer. When parts are anodized they are really dry. I learned a trick at a previous job to wipe it down with WD40, it soaks in and makes it a little shiny and less prone to staining.
    That's why it there are wipe marks on this flat piece.


    Here is the part being mounted on the machine.


    Here its all finished and installed.


    Here is the safety cover lifted to access the puncture button. Its funny the box is 12" wide, and the perspective from the camera makes my hand look huge. Haha.
    Last edited by dyethor; 02-23-2012 at 11:08 PM. Reason: corection
    Power tig 225lx
    Hand tools up the wazoo.

  4. #4

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    Quote Originally Posted by dyethor View Post
    So I went ahead and had them do a type 2 anodize, its not as durable as type 2
    kinda confused a little here.
    Journeyman welder
    250EX
    Power plasma 60
    horizontal band saw
    Miller digital elite 'wicked' lid

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