Well, no pics yet, but I got a call that made my day. They got the pieces, UPS didn't damage them, and they're beyond thrilled with the final product.
I am disappointed I wasn't able to TIG them up, I'd have liked to have welded the inside corners to seal them up, but he hit them with a heavy coat of rust converter and is painting them heavy. With the tight joints, that should seal them up well enough to not have moisture/rust issues.
Of course, me being me, I was dissatisfied with them, but it's always nice to hear you've exceeded expectations from a perfectionist.
Trip Bauer
Former USN HT
Everlast 200DX New Model
Hobart Handler 125 MIG
Van Norman #12
Atlas 12" engine lathe
'98 RoadKing - 84 Ironhead - 59 Ironhead
Is it OK to want to break something just so that you can weld it back together?
Everlast PowerTIG 185 Micro IGBT AC/DC Welder
Ok, final pic arrived today
They're thrilled as can be. I might have made them a bit wider if I'd been there to measure, though I understand where he came up with the dimensions.
Nope, not for me, Dad asked for them. Looking back on the whole thing, it was an interesting experience, I'd have much rather done it with a TIG than MIG, but it all came out ok in the end, just a TON more grinding than I'd have liked and a few more open joints (I left the inside corners alone, only welded flat areas and flush joints).
Cost me about $250 after all was tallied up and the last monies were sent over, but that's because there was $500 or so spent on durable equipment (welding table and Milwaukee saw).
Trip Bauer
Former USN HT
Everlast 200DX New Model
Hobart Handler 125 MIG
Van Norman #12
Atlas 12" engine lathe
'98 RoadKing - 84 Ironhead - 59 Ironhead
They turned out great! I like the dimensions (and besides, the customer is always right although sometimes they want you to give them what they were thinking as opposed to what they were saying ....)
I might have a project later this year that is similar. May need to stick weld it rather than TIG because of limited budget so I'm with you about the grinding and inside corners ....
Is it OK to want to break something just so that you can weld it back together?
Everlast PowerTIG 185 Micro IGBT AC/DC Welder
Trip,
I think it looks great.
Remember the 6' rule. If it looks good at 6 feet or more, it's fine.
TIG it, no one would see it but you.
OK, I would see it and everyone else on this forum would too, but no one else. Kidding, no one will probably get that close that speaks English (South Florida joke) other than your Dad.
I bet if you did the project again, the steel would be $25-$50 more.
Anyway, I like the thinner frames, as the plants will grow and cover them if too wide.
Mike R.
Email: admineverlast@everlastwelders.com
www.everlastgenerators.com
www.everlastwelders.com
877-755-9353 x203
M-F 12 - 7PM PST
FYI: PP50, PP80, IMIG-200, IMIG-250P, 210EXT and 255EXT.
Thanks all.
Well... my main point regarding TIG, I could have gotten the inside corners, leaving no easy way for moisture infiltration. I wasn't about to try to get MIG inside 1/2" square corners, 2" away from each other. No way to grind and finish, no angle that would produce clean enough welds.
They look fine at about a foot, and you can't get closer than 5' due to the gardens, more really.
Has steel gone up that much since October? Only paid $150 for all the steel for this project with several pieces left over. Total used was probably about $75.
Trip Bauer
Former USN HT
Everlast 200DX New Model
Hobart Handler 125 MIG
Van Norman #12
Atlas 12" engine lathe
'98 RoadKing - 84 Ironhead - 59 Ironhead
Penncrest Buzzbox - Infinite amp control! Man the 70's were good.
Everlast Powerplasma 60 - Reliable unit, cuts well.
Everlast i-MIG 250P w/spoolgun - Really smooth, plenty of cajones.
Everlast 250EXT - Sometimes it just takes a kick in the balls...
Everlast 255EXT - Just started playing