.065" stainless tubing, TIG welded?
Read up, right here...
http://www.everlastgenerators.com/fo...-Welding-Video
Attachment 2433
The settings for buttwelding .065" stainless that gave these great results were, in a nutshell...

Originally Posted by
jakeru
large diameter gas lens & cup
(that big cup, which looks like a #12, takes 30 cfh gas flow! Looks like he is using a WP-17 torch. 1/16" tungsten)
...
butt welding of .065" tubing without pulse
(he states with 45 amps and a .045" filler rod)
...
butt welding with low speed pulsing
(he states 90 amps peak, 10% background, 30% pulse duty cycle, and it looks like about ~1.5 pulse per second)
The solar flux on the inside of the joint is a really good idea, to help your stainless buttwelds get penetrated, and strong.
Last edited by jakeru; 06-14-2011 at 10:08 PM.
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