Project 3 from CGCINC. Category: Decorative Metal art

I wanted to try out my new Plasma cutter so I decided to cut some flames.
After a little more thought, I decided to make a shelf for my garage with a flame back piece.
I used some Aluminum sheet I had left over from a job, I'm think it is .094 thickness.
I used my PP50 plasma cutter and my EX250 TIG to weld it.

I found out that flames are not as easy to draw as I thought.
I spent probably an hour drawing and wiping off different flames till I finally settled with what I have.

http://i33.photobucket.com/albums/d8...t/IMG_0527.jpg

http://i33.photobucket.com/albums/d8...t/IMG_0529.jpg

Straight edge for Plasma cutting...
http://i33.photobucket.com/albums/d8...t/IMG_0528.jpg

Drill holes...
http://i33.photobucket.com/albums/d8...t/IMG_0530.jpg

Clamp down the thick bar stock to bend the sides and front...
http://i33.photobucket.com/albums/d8...t/IMG_0531.jpg

http://i33.photobucket.com/albums/d8...t/IMG_0532.jpg

cut flames....
http://i33.photobucket.com/albums/d8...t/IMG_0535.jpg

http://i33.photobucket.com/albums/d8...t/IMG_0537.jpg


Weld up and use tool box liner for the bottom of the shelf!
http://i33.photobucket.com/albums/d8...t/IMG_0544.jpg

http://i33.photobucket.com/albums/d8...t/IMG_0545.jpg

Very nice. Bridging the gap between metal art and shop equipment. How hard was it to clean up the edges of the flames, as compared to the hole saw holes? With a guide I guess those could have been plasma cut, too. Or would that have been made more cleanup work than it saved?

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Originally Posted by Rambozo

Very nice. Bridging the gap between metal art and shop equipment. How hard was it to clean up the edges of the flames, as compared to the hole saw holes? With a guide I guess those could have been plasma cut, too. Or would that have been made more cleanup work than it saved?

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The flames were pretty easy to clean up with a few files, maybe 20-30 minutes of screwin around. The hole saw did a decent job, I think the plasma would have made more work even with a template or guide. I wanted to see how easy....or hard it was to free hand something like flames. It definitely would take some practice to get smooth and straight cuts. :)

Pretty nice job, The flames give it a custom cool look, you just can't buy things like that.Now you have started letting you mind wonder around there's no telling what else you might build.Keep on Designing and fabricating things.

A couple pics of it mounted....

http://i33.photobucket.com/albums/d8.../IMG_31091.jpg

http://i33.photobucket.com/albums/d8.../IMG_31131.jpg

Cool! You have a knack for drawing flames. Have you drawn flames for other projects? How easy was it cutting freehand like that? Sorry for all of the questions but that turned out really well and you've got me curious!

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Originally Posted by undercut

Cool! You have a knack for drawing flames. Have you drawn flames for other projects?

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These were my first flames Ever to draw and it was a pain. After about an hour of ugly flames I ended up with these and I went with it. I figured out the trick is to loosen up your wrist/arm and just let it flow!! :)

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How easy was it cutting freehand like that?

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Not bad. I started off trying to use the metal stand off that came with the torch but that didn't work at all. I finally took it off, slammed the torch to the metal and started cutting. The flames came out a little shakey so I had to clean them up with a file and flap disc but it was pretty easy since it was Aluminum.
If I could put my pinky down, like pinstrippers do, to steady my hand it would help with the cutting but I don't think I'll be trying that anytime soon with a plasma cutter!! :)

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Originally Posted by CGCINC

If I could put my pinky down, like pinstrippers do, to steady my hand it would help with the cutting but I don't think I'll be trying that anytime soon with a plasma cutter!! :)

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I take it you don't own one of Jody's handy-dandy TIG fingers. :)

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Originally Posted by redbeard

I take it you don't own one of Jody's handy-dandy TIG fingers. :)

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I do, actually I bought three of them!! But there's NO WAY I'm getting my fingers close to the plasma beam!!! :)

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Originally Posted by CGCINC

I do, actually I bought three of them!! But there's NO WAY I'm getting my fingers close to the plasma beam!!! :)

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Why not?? You've got five tries to get it right .... ;)

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Originally Posted by CGCINC

If I could put my pinky down

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Back in the day I worked as a sign painter's gopher, and when he needed to steady his hand but couldn't lean on fresh paint he used a dowel maybe 18" long. He held the dowel in one hand and leaned the far end on an unpainted surface, then leaned his painting hand on the "bridge" created by the dowel. He could pivot on the end and do the detail painting over a large area without disturbing wet paint. Any use for you there, instead of the pinky?