Why You Should Use The Pulsed MIG For Aluminum Welding


May 6th, 2009

There are several different types of welding processes and procedures, but the easiest to become skilled at would be MIG welding. The MIG welding process or metal inert gas welding procedure can be described as a process that has constant power with an electrode and welding gun. This process is one that can be applied to other steels and metals, but was made for aluminum.

There are different types of currents that can be used with this process, including direct and alternating currents. The direct current is one that is constant, meaning there is no pauses or changes to the current when it is turned on. The alternating current is the opposite in that there will be pauses and stops to the current to allow the work material to cool off just a little, to help the work material have the outcome desired. This is the type of current most often used with the pulsed MIG welding equipment.

Pulsed MIG welding occurs when the welding operator forces the wire through a feeder, into a molten metal pool. The operator will pull the weld gun from the work material at just the right time, in order to create a better weld. The operator knows that when working with aluminum that they can’t hold the heat too long over the aluminum metal or they will experience a burn through. They know that there must be a cool off period in between during the welding process.

They know that when using pulsed MIG welding equipment, you are transferring droplets of metal from the tip of the electrode using one of three methods. You can transfer the the molten metal at a high rate of speed from the power supply unit and the electrode. The electrode won’t touch the metal, but instead will use short circuit, globular, or the spray arc to actually weld the metal.

The short circuit method will allow welders great flexibility in positions and variety in thickness of the source material. The globular transfer method is one that is similar to the short circuit method except there is a huge amount of spatter and uses more wire. This method wouldn’t be considered the most efficient of them all. Lastly, the spray arc method will boost small droplets of metal onto the work material, in a constant stream. This method is great, but can be a nuisance because of the heat and burn through the welder may experience.

This welding process is strong enough to bring you awesome welding results for your aluminum metals. But, they are also very delicate enough not to burn through the sensitive metal. The pulsed MIG welding equipment is one that you must be careful when making your choices in equipment. You must be sure that you choose the correct welding gun. You must be sure that your cable wiring isn’t too lengthy.

However, when you are ready to weld aluminum, consider giving the pulsed MIG welding equipment a chance to help you do the job well.

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