Safety Measures to be Followed While Doing Resistance Spot Welding


June 25th, 2009

Spot Welding can lead to fire, burns or explosions

  • Flying sparks, hot equipment or hot work piece can cause fire or burns. Protect yourself from sparks and hot metal.
  • Welding sparks can move to small cracks easily. Be alert while welding.
  • Always keep a fire extinguisher in the welding room.
  • Avoid spot welding in closed containers.
  • Once your welding work is over, make sure that the area is free of sparks and flames.
  • Make sure you use correct circuit breakers.

Electric shock can cause severe burns to the skin or kill a person

  • See to it that you do not touch any electrical equipment while it is on.
  • Always wear welding gloves and protection clothes while spot welding.
  • Turn off all the electrical equipments when not in use.
  • Make sure all the electrical equipments are well maintained. In case
    of any repairs rectify it at once.
  • Make sure you keep all panels and guards in a protected place.

Sparks can burn or injure eyes and skin

  • Always wear face shield or safety goggles while welding.
  • Wear protective clothes like heavy shirt, cuff less trousers, high shoes, leather gloves and a cap while welding.
  • Avoid clothing made of synthetic materials.
  • Protect your eyes and face by wearing a welding helmet.

Wear gloves while working with Hot metals

  • Make sure you wear insulated gloves while using this equipment.
  • Avoid touching tips, tongs with bare hands.
  • Cool tongs and tips before touching.

Moving parts like tongs, tips and linkages can injure fingers and hands

  • Be away from moving parts and pinch points.
  • Avoid putting hands between tips.

Cleaners, paints and plating can cause fumes which are hazardous

  • Avoid breathing these fumes.
  • If inside, ventilate the area to remove fumes.
  • In limited space, always keep a respirator.
  • Always read the manufacturer’s manual carefully.
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