Posts Tagged ‘Welding Technniques’

Forge welding- an old technique:

Monday, October 18th, 2010

Forge welding is considered a core technique and it is an old technique that involves connecting pieces of metal using heat and force. The metal is generally heated with fire and the force is typically applied by hammering, but there are other methods. Forge welding is generally not considered difficult but can be dangerous. Some methods are complex and may require good concentration, memory, and safety skills. It is also beneficial to know the characteristics of the metal that is being welded and the heat source that is being used.

Forge welding is widely used in the production of pattern welded blades. And the other application is in the manufacturing of short gun barrels. Thicker pieces of metal are typically easier to forge. This is because thin pieces may bow when heated, resulting in pockets that appear as bubbles on the surface. Thicker pieces of metal also tend to retain heat longer. Pieces that are chosen should typically be free of oxides and contaminants before welding begins.

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MIG WELDING – An overview:

Friday, August 20th, 2010

MIG welding was originally developed in 1940 for welding aluminum and other metals. Main advantage of this welding is metal can be welded much faster than traditional welding techniques. It can weld softer metals like aluminum. When MIG welding was first developed, cost of inert gas made the process too expensive for welding steel. In addition, it also produces long continuous welds much faster than traditional welding methods. MIG welding produces a clean weld with very little splatter. MIG welding can be used with a wide variety of metals and alloys. This type of welding is commonly used in the automobile industry because of its ability to produce clean welds and it can weld metals quickly. People favor MIG welding as it is much faster and saves time. The operating cost is lower and it can adjust to limited electrode length and this allows for longer welds with fewer interruptions.

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Welding Techniques and Safety

Friday, July 3rd, 2009

The four important parameters are welding current, voltage, speed of arc travel and wire electrode extension.

Welding current is the measurement of power being used in the welding process for which a power source meter or a separate ammeter can be used. Wire extension is also called as stick out. It is the distance between the electrical contact and the wire electrode. Voltage directly controls the arc length. Also a certain range is required to maintain arc stability at any given welding current level. Arc travel speed is the linear rate that the arc moves along the work piece. It is usually expressed in inches or meters per minute. Two important steps to be remembered in arc travel speed are: firstly, if material thickness increases, arc travel speed should be reduced. Secondly, welding speed can be increased by using forehand welding technique.

Welding operator should have enough ventilation in the room while welding or cutting since it has fumes and gases. Do not touch live electrical parts. Use correct cable size and make sure that all electrical connections are tight, clean and dry. Avoid open-circuit voltage. Always keep cables and connectors in good condition. Always wear insulated gloves when adjusting equipment. Arc rays and spatter can injure eyes and burn skin. Wear correct eye, ear and body protection. Always wear gloves and a helmet to protect you from burns. Always wear protective clothing, snug fitting shoes, cuff less pants, clean clothes, ear protection, leather cap so that you can protect yourself from welding.

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