Posts Tagged ‘welding safety’

Welding Safety – Dealing with welding fumes

Thursday, February 9th, 2012

A normal by-product of welding are fumes. These fumes can have immediate and long term health risks. Up until just a few years ago, it was common to walk into welding shops and see a blue, gray or brown haze in the air. This was just an accepted thing to see, until more study and occupational laws began to tighten up. The short term hazards, of certain fumes can range from mild nausea and disorientation to death. Long term hazards can result in serious health issues including cancer, memory loss, and asthma like symptoms. One of the fumes created by welding stainless steel is the infamous hexavalent chromium, the chemical by product made famous by the Erin Brochovich movie. This can create birth defects in children and tumors.

It is almost guaranteed that any amount of welding will result in some fume inhalation. The best that can be done is to use common sense when dealing with the fumes to try to reduce the total amount of exposure. Welding outdoors when possible is a good place to start. This allows most fumes to be vented away from the area quickly. However, some fumes wills still be present. When stuck indoors, the ventilation is a must. Doors should be open if filtered ventilation systems aren’t present. Efforts must be taken to keep the welder’s head out of the direct flume of fumes. Ideally, a respirator designed specifically for welder’s helmets should be used, but many small shops and homes don’t have that available as a practical consideration. Maintaining a watchful eye, and a conscious awareness of the presence of the direction the flowing fumes are taking at all times will cut down on exposure. As stated, it is nearly impossible to eliminate all exposure. But exercising caution combined with a little effort will greatly reduce much of the risk so that long term and short term health outlook is much better.

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Fumes: a hazard of welding

Friday, October 14th, 2011

Can you hold your breath while welding?

There is no doubt that we run into health risks every single day. As some people wryly joke, everything causes cancer in the state of California. Whether you accidentally eat a seed in an apple or you drive your car to work, you face a certain risk to your health. There are government agencies who sole purpose is to regulate and eliminate health hazards in both the home and work.

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Hold Your Breath While Welding?

The welding industry is no different. All welders at some time or the other a will be exposed to welding fumes.  These fumes can have some nasty side effects to be sure. A common issue related to welding is “Metal Fume Fever” which results from breathing in galvanized metal fumes as it being welded. It can cause mild to severe flu like symptoms. Zinc is the primary culprit as it is the primary component of galvanized metal. The tell-tale signs of a crusty white or yellow powdery substance along the edge of the weld indicate the presence of galvanization.  Rarely does it cause anything more severe, but it can be nasty and briefly debilitating. If you suspect having metal fume fever, get medical help immediately because occasionally things can turn deadly. With that said, since it’s a necessary part of our diet, it is usually self-correcting. But other metals can be present with the Zinc, such as lead and those are the ones you need to worry about.

Hexavalent Chromium is another issue encountered with welding Stainless Steel. Breathing this may not show any immediate effects. But it is a dangerous by product of Stainless steel welding. Keep this in mind while welding anything you suspect to be stainless. Cancer, and asthma are serious side effects and may not show up until years down the road. Some people discount the potential risk, saying they have been welding stainless all their life, and nothing has happened to them. Well, not yet anyway, right? Dead people do not speak.

A related issue is the accidental or intentional use of brake cleaner, or any chloro/flouro carbon based chemical as a metal cleaner before welding. Welding on a piece of metal that was cleaned with brake cleaner releases phosgene gas, a substance used in chemical war fare. Inhaling just a drop of vaporized residue could kill you or leave you seriously sick. Usually it’s a painful death that ensues over the course of days, if not months.

There are other risks from breathing smoke and fumes from all welding processes in general. Cancer is a real risk, especially, for those who already smoke or abuse their bodies with substances. Heart attack chances can increase as well. The complete carcinogenic effects of welding may never be fully known or understood. However, breathing all welding fumes should be minimized at all times. Open areas are the best.  Having a fume hood, or fan with open windows is a good way to fend them off indoors. If you are concerned with smoke while welding, try slowing your breathing or holding your breath before you start welding. This is not fool proof by any means, but it can help minimize exposure to those who are making short welds. Yet, for some, none of these measures may be a practical solution.  The welding may have to be done down in a tank where there is not any relief or escape. For many, a respirator is the only solution.  They are not cheap however, and before purchase, a little research will need to be done on compatibility with your helmet, and headgear. However, though they can be bulky and hot, a respirator might just be the thing you really need for a lifetime of worry free welding. Minimization, if not elimination to exposure is key to enjoying a long life of safe and happy welding.

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Safety while welding

Tuesday, June 21st, 2011

On the most important aspects of welding today is safety. This is most important in case of amateur welding. Amateur welders are those that do not practice welding as a profession but rather as a hobby. These welders need to take the most care as most of the times; they are operating from their garage or their back yard. There are a few things that you should always have when welding. Insulated gloves are a must. This protects you hand when you are holding the welding torch. The next are the insulated shoes. This does not let your body conduct electricity in case there is a shock or a short circuit. The next most important thing is the shield through which you look at the welding spark. This will protect your eyes from looking directly at the welding spark. This will also ensure that you can weld safely and prevent all kinds of accidents.

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Protect yourself during welding

Monday, June 6th, 2011

Welding is an art where iron, steel and other strong materials are joined together with the help of a molten solution which when cooled down forms a solid bond between them. The molten solution is generated using electricity and high transfer of heat energy. As such it involves high intense sparks and heat in the whole process. This process is mainly done to manufacture planes, ships and other kinds of metal appliances and things we use on a day to day basis.

Welding is a very simple process to learn and perform. Anybody who has the likes for it can easily adapt in the industry. However, no matter how easy it might seem to be, it is certainly one among the dangerous activities pursued by mankind. As it involves tremendous amount of heat energy and high intense sparks, it can be quite harmful for us if we are not protecting ourselves with much care. The sparks can damage our eye sight and cause burns in case if skin is exposed to it. The fumes can cause lung and other heart related diseases if inhaled. People have even died catching fire while performing the art. Thus you must always take every necessary measure to protect yourself while you perform welding.

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Explosion welding

Monday, May 16th, 2011

Explosion welding is a solid state welding. In this, the two metals are joined by pushing them together under very high pressure. This is normally used for making pipes and tubes. The use of this form of welding is very limited because of the nature of the process that allows for only simple geometry. This type of welding technique can be utilized to join two metal pieces together that cannot be welded together using other conventional forms of welding. As with all solid state welding process, this process does not melt the metal. In fact it would only plasticize the surface of the two metals which are then pushed together under high pressure to come in intimate contact with each other to create a weld. With the use of this method, large areas of metal can be welded extremely quickly and the weld that is created is very clean. This method is however less used because of the expansive knowledge of explosives that are required to create the weld.

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Safety And Precautionary Practices While Welding

Wednesday, April 20th, 2011

Welding is an important process in metal joining. Whether you are a professional in welding or it is just your hobby, there are certain safety procedures that you must ensure to follow while you are welding. The helmet is one of the most important elements in welding safety.

These helmets often come with glasses. These glasses help you look through the welding spark and well into the welding process. If you are looking at the flame arc with naked eyes, it might damage your eyes after a period of time. This is prevented by looking through a shield or glasses. The advantage with helmets that come with glasses is that you don’t have to hold the shield with one hand.

You have both your hands that you can use for welding. The next thing to wear is gloves. Gloves will protect your hand from electrical shocks as well as sparks from the welding that can be very dangerous to your hand.

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Leak test in welding

Thursday, April 14th, 2011

A leak testing in welding is done to makes sure that no gas leaks out from small holes and defects in the pipe. The test is done by first passing air or high pressure gas through the pipes.

The pipes are them submerged under water. If there are leaks present in the pipe, there would be bubbles on the water. The position of the leaks can also be determined by the position of the bubbles of water. There are times when a liquid penetrate is also used to determine leaks.

The liquid penetrate works as a marker for the leaks in the pipe. If the welding pipe is handling sensitive gas then the specific gas detectors can be used to detect leakage of those gasses in the air.

Non destructive inspection and quality control can be used to check for leak in welding pipes. This way the safety of the welding system is maintained.

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Importance of Welding earth Connection

Wednesday, April 6th, 2011

Welding is the process wherein, two or more work pieces are joined together under high pressure and electricity with the help of a molten solution and certain welding tools. A certain specific welding technique is followed depending upon the type of materials that is to be joined together. These work pieces are mostly some kind of metal or alloy. Thus it is very clear that in order to create a strong joint between the work pieces, large heat energy and electricity along with precision is required to create a perfect weld.

The basic idea behind welding is a simple electric circuit where you attach the earth clamp to one end of the metal pieces being welded and then as you bring the electrode closer to that place of the metal, you would establish an arc.

Thus you need the earth as well as the electrode to touch the work which completes the basic circuit. This step in welding process is very significant because if the earth connection is not good enough it can affect your welding procedure and experience. You might get injured badly as well in case there are any short circuits during the welding execution. So grind the small area around the metal piece and then establish the earth connection to avoid further issues while welding.

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Welding Apparels for your safety

Friday, April 1st, 2011

Welding procedure is an easy one to learn but quite hazardous to handle while performing. It is the duty of every welder to equip himself both technically as well as safely while performing the art of welding. Safety equipments are designed in such a manner that they mainly focus on areas of the body most vulnerable to the hazards. The heat and sparks during welding can damage eye sight, burn tissues, give you eye diseases etc and thus welding safety equipment majorly focuses on protecting the head, eyes, body, legs and feet. The safety equipment includes safety goggles, welding apparels and safety harnesses.

The apparels come in many forms and most common among them is the head gear for protection from flames. It drapes over the welders face and are quite flame retardant by nature. They are mostly made out of leather. Another form of apparel is the welding gloves which have to be worn during welding activities. They are made out of cowhide or deerskin or even heat resistance fiber glass.  Safety harnesses are used by welders for welding activities in the air and they protect us from falls. They include bib aprons and waist aprons.

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How to get the right Welding Helmet?

Wednesday, March 30th, 2011

Choosing the best suitable welding helmet is as important as choosing the right electrode for your welder. When you are getting ready to wed, you will have to make sure that you are well equipped with all the safety gears and other precautionary stuffs available immediately when you need them. Though you are a practiced welder, you will have to take all necessary steps to take care of your eyes and face especially from the harmful fumes and gases.

You have hundreds of welding helmets to choose from, they vary from sizes, pricing and the level of protection that they give you. You will have to see the features of the helmet rather than seeing its rate. Never choose a helmet just because it is cheap. Always think about your safety and get the one that you will need.

The best out of the recent models are the auto-darkening welding helmets, you could read about their uses before you buy and then choose them. Auto darkening helmets gives you a liberty of wearing them on even when you are setting up the weld and hence your face and eyes are completely protect even in case of any accidental sparks coming out of the welder.

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