Posts Tagged ‘welder’

Basics of Arc Welding

Tuesday, May 3rd, 2011

Welding is a very easy process to learn about. Arc welding and stick welding are one of the most basic and common welding techniques that are initially thought to every welding student. Arc welding can be thought in four basic steps.

Step1: Equip yourself with safety accessories before you enter the domain to weld. This is a must irrespective of what your experience in welding is. Even the most experienced, brilliant welder has to take care of safety precautions before he starts to weld.

Step2: Always work with clean metals. This is a preparatory stage of welding. Clean your work piece properly before you work upon it.

Step3: Check for the welding earth connection. Make sure it is good. You are mainly using electricity to carry out the task of welding and if your earth connection is not good enough, you are most likely to mess up the task. An area of potential problems can be eliminated

Step4: Strike the arc properly. This is one of the biggest concerns for any welder and there are only three possible ways to do it;

•    Flick up from an edge
•    Strike like a match/scratch it
•    Tap it straight down, then back up

Hold the rod as straight as possible.

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The Electrically Hazardous Areas While Welding

Monday, May 2nd, 2011

While you get to start welding, you will have to know about a few important stuffs like Safe Work Practices, Primary Electric Shock and precautions, Secondary Electric Shocks and precautions and more. This article is a short lesson about the Electrically Hazardous Areas that you will have to know before starting to weld alone on your home. If you are still practicing welding, it is advisable for you to learn all the possibilities in which one might fall into an accident and avoid them wisely.

Generally arc welding is electrically hazardous under the following conditions. If the location in which the welding is carried out is damp or wet, or on metal floors or surfaces, or if it is in restricted body positions of the welder when he is sitting, kneeling or lying, the probability of Accident is more.

The welding equipments which are best for carrying out arc welding under electrically hazardous areas is when you use Semiautomatic DC Constant Voltage welder or DC Manual welder or AC welder. All of them must be used with Reduced Voltage Control.

If you experience a shock the first thing you should o is to check your equipment for any malfunctions like disconnection in input power and take the machine to a qualified electrician to resolve it.

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Choosing the right electrode for welding

Thursday, April 28th, 2011

There are many factors that you should consider before you choose the right electrode for welding. First you should consider the type of metals that are being used. You cannot universally use the same electrode for every metal you weld together.

What you use for aluminum and brass will not be the same as you use for steel. Next is the resistance to corrosion by the electrodes. This is an important property for the storage of electrodes. If you are buying electrodes in a bulk for the use of a long term project, you should defiantly keep this factor in mind. Next is the type of coatings that these electrodes would carry.

Electrodes may be consumable or non consumable. A consumable electrode may melt during the welding process and add to the strength of the weld. Therefore it would depend on the type of welding process you are using to join two metals.

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Synopsis on shielded metal arc welding

Wednesday, April 27th, 2011

The shielded metal arc welding is also known as the manual metal arc welding. A consumable electrode is used in this process. The consumable electrode is coated in flux and is used to lay the weld.

The electric arc is formed between the electrode and the metal to be joined with the help of the current that is supplied from the electric welding machine. The flux coating of the electrode will degenerate and vaporize. This will result is a gas that will protect the area of weld and a slag that will help to join the two metals. This welding process is suitable to be used outdoors.

This welding process is used for cast iron stainless steel as well as welding steel. A welding power supply is provided by this setup that will provide the constant power supply. Also provided with the setup is an electrode holder and a work clamp.

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An outline on Flux cored arc welding

Wednesday, April 13th, 2011

For flux cored arc welding, wire fed machines are used. The metals that are to be joined are melted first and then joined with the help of a consumable electrode that is continuously fed.

This process will require a constant voltage or a constant electric current. The flux core wire that is being used will also decide what type of external shielding gas is being used. This process is generally used for welding think sections and works great on welding oxidized materials.

The filler material for such welding process is usually costly. This is why it is not generally used for automotive works. This process is generally recommended for stainless steel and rusted materials. The advantage of this welding is the high speed of weld that it offers.

It can be used to get the job done quickly. Also portability is another asset of this kind of welding. This process is also very popular in constructions.

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Differentiation of Consumable and non consumable electrodes

Tuesday, April 12th, 2011

There are two types of electrodes that are used normally during a welding process. This can be a consumable electrode of a non consumable electrode.

Consumable electrodes are the ones that would have significant changes in their structure when they are used. This is to say that these electrodes would be consumed in their use. Non consumable electrodes are the ones that are not consumed during the process of welding.

Some welding processes require a flux coated electrode. These electrodes when used would create a smoke around the weld. This would help to stop the air around the weld. Also a consumable electrode can melt and mix with the weld creating a stronger bond.

Therefore the choice between using a consumable and a non consumable electrode lies between the types of metal that is set up for welding. A consumable electrode can aid in the process of better elimination of impurities.

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Various Generators for your welding

Monday, April 11th, 2011

Welding is the art wherein two or more metal or alloy work pieces are joined together with the help of heat energy and electricity. A molten hot solution is allowed to settle down upon the two pieces which is then allowed to cool down to form a strong between the pieces. Thus from the above definition, it is very clear that without heat energy and electricity it is undoubtedly impossible to weld components together.

This electricity required for welding is providing by the different generators which forms an essential part of the welding equipments. When it comes to generators, you’ve got diesel generators, and gas generators.

Gas generators are cheaper and predominantly lightweight. The fuel for running the generators is readily available and thus very easy to come by. Gas is cheaper than diesel fuel. They run more quietly than the diesel counterparts and they are suitable for small and portable applications.

Diesel generators on the other hand also have readily available diesel fuel. They are expensive than gasoline, but then they consume much less fuel for the applications and thus it is actually a more cost effective choice. They do not use spark plugs and thus invariably much safer to use than the gas counterparts. It also doesn’t evaporate like the gasoline.

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An insight into CNC plasma cutters

Friday, April 8th, 2011

Plasma is a state of matter found only at high temperatures. Plasma cutters are welding equipment which uses this state of matter to cut electrically conductive materials very quickly and very precisely. CNC plasma cutters have revolutionized the field of welding in several ways. They used specialized software that controls and directs the plasma torch. It incorporates speed, accuracy, efficiency and repeatability for the plasma torch.

The plasma can reach temperatures as high as 30,000 Fahrenheit and very easily cuts through 2 inches of metal. CNC plasma cutters are even more efficient along with the abilities of plasma mainly because of the fact that they are driven by computer numerically driven controlled software. CAD/CAM is integral part of each CNC machine. CNC assures precise handling of the machine and exacts the distance between the plasma nozzle and metal sheet. It also includes nesting capabilities which makes the plasma cutter even more efficient.

Plasma cutters come in different shapes and sizes. The only thing that differentiates among them is their construction and the components. High quality units have solid, heavy-duty, fully welded unitized construction. They can be quite expensive. Lesser expensive equipment is less stable and thus leads to lesser accurate plasma cutting. All together it will be a less efficient machine.

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Importance of Welding earth Connection

Wednesday, April 6th, 2011

Welding is the process wherein, two or more work pieces are joined together under high pressure and electricity with the help of a molten solution and certain welding tools. A certain specific welding technique is followed depending upon the type of materials that is to be joined together. These work pieces are mostly some kind of metal or alloy. Thus it is very clear that in order to create a strong joint between the work pieces, large heat energy and electricity along with precision is required to create a perfect weld.

The basic idea behind welding is a simple electric circuit where you attach the earth clamp to one end of the metal pieces being welded and then as you bring the electrode closer to that place of the metal, you would establish an arc.

Thus you need the earth as well as the electrode to touch the work which completes the basic circuit. This step in welding process is very significant because if the earth connection is not good enough it can affect your welding procedure and experience. You might get injured badly as well in case there are any short circuits during the welding execution. So grind the small area around the metal piece and then establish the earth connection to avoid further issues while welding.

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Basics of Arc Welding

Tuesday, April 5th, 2011

Welding is a very easy process to learn about. Arc welding and stick welding are one of the most basic and common welding techniques that are initially thought to every welding student. Arc welding can be thought in four basic steps.

Step1: Equip yourself with safety accessories before you enter the domain to weld. This is a must irrespective of what your experience in welding is. Even the most experienced, brilliant welder has to take care of safety precautions before he starts to weld.

Step2: Always work with clean metals. This is a preparatory stage of welding. Clean your work piece properly before you work upon it.

Step3: Check for the welding earth connection. Make sure it is good. You are mainly using electricity to carry out the task of welding and if your earth connection is not good enough, you are most likely to mess up the task. An area of potential problems can be eliminated

Step4: Strike the arc properly. This is one of the biggest concerns for any welder and there are only three possible ways to do it;

  • Flick up from an edge
  • Strike like a match/scratch it
  • Tap it straight down, then back up

Hold the rod as straight as possible.

Share