Posts Tagged ‘TIG Welder’

Tips For Buying a TIG Welder

Tuesday, November 10th, 2009

Advantages of TIG welding have no end. Yet, there are times that TIG cannot be a suitable choice to weld. TIG or GTAW is expanded as Tungsten Inert gas and Gas Tungsten Arc Welding respectively. Here are some factors that should help you to decide on using a TIG welder.

Work – Depending upon the type of welding task that has to be completed decide upon the welder type. Look for efficiency, metal type and speed to come to a conclusion. TIG welders provide great quality welds.

Quality – Quality is another aspect in welding. Choose a welder that will be apt for your quality needs. TIG offers great quality. It is prevalently used in nuclear work. This should explain the quality of welds it is capable of offering.

Metal thickness – If the metal that is to be welded is of less than 1 inch thickness then you should go in for MIG or stick welders. They are great for welding metals will smaller thickness.

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Various Types of TIG Welds

Tuesday, October 13th, 2009

TIG Welder can be used to make a variety of welds. And you can be a master if you learn the tricks. Some weld types that can be obtained with a TIG welder are listed below:

  • Fillet – When 2 metals are fused at right angles then this type of weld is born. This is an easy weld.
  • Lap – If 2 metals are made to rest flat against each other then it is lap weld.
  • Butt – This weld is difficult to perform. It is 2 metals made to touch along the edges. Dealing with corner requires great practice and precision.
  • Cosmetic – When longer welds are performed this weld type can be chosen. Make use of this weld type on highly visible joints. A very good example would e bicycles.
  • Strength – These are stronger welds. They are primarily for durability and potency.

Only practice, innovativeness and precision can make you a great TIG welder.

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Welding As A Career

Friday, July 17th, 2009

Demand for professional welding has increased in certain industries like aerospace, automobile manufacturing, pipefitting, power plants etc. Since 1994, there has been an increase in welding jobs. Most of the welders work in manufacturing, construction, or wholesale trade sector. Most of the welding jobs are done manually, but some require machinery. Welding equipments like arc, gas and flame torches can be used to perform various welding tasks. Welding can be done for any position such as flat, vertical etc.

If a person wants to become a welder, he should have good eyesight, manual dexterity, good hand-eye coordination, should be able to bend, stoop and work in awkward positions. Have the Ability to work for longer period of time and undergo training so that he /she can perform the task in a better way. If a person wants to become a welder, he should have passed high school or GED (General Education Development) and complete a formal training program. There are various training schools and institutions for welders. Various subjects in welding training include, blueprint reading, shop mathematics, mechanical drawing, physics, chemistry, metallurgy and computers. Welders should have basic knowledge in mechanics, production and processing, building and construction and also engineering and technology.

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Uses of TIG Welding

Monday, July 6th, 2009
  • TIG welding can be used to weld certain metals and alloys. Some of them are aluminum, magnesium, copper, stainless steel, nickel alloys, magnesium, steel, copper, brass, bronze, gold, carbon and also high temperature and hard surfacing alloys like Zirconium, titanium etc.
  • TIG welding produces superior quality welds.
  • Free of sparks or spatter
  • No flux or slag
  • No smoke or fumes
  • Use Argon gas to TIG weld all types of metals and thickness. Only one type of gas is used to handle all your welding projects.
  • Low distortion
  • Welds can be made with or without filler metal,
  • Precise control of welding variables (heat)
  • TIG welding can be applied to thin materials (as thin as 0.125 mm).
  • Can weld all positions like flat, horizontal, vertical and overhead.
  • Highly versatile process
  • Concentrated, stable arc
  • Smooth, flat weld-seams
  • High quality weld-deposit
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How to Tig Weld?

Monday, June 29th, 2009

Gas tungsten arc welding (GTAW) also known as tungsten inert gas
(TIG) welding
, is an arc welding process that uses a non consumable tungsten electrode to produce the weld. The welded area is protected from getting contaminated with the help of shielding gas and a filler metal such as aluminum or stainless steel. Gas tungsten arc welding can weld stainless steel and light nonferrous materials like aluminum and magnesium. Tungsten inert gas does stronger and higher quality welds when compared to its competing procedures like shielded metal arc and gas metal arc welding. Tig welding is complicated, difficult and much slower than other welding procedures like mig or arc welding.

Manual tig welding is considered most difficult among all the welding procedures in the industry. Because welding operator has to maintain a short arc length, make sure that great care and skill are required to prevent contact between the electrode and the work piece. TIG Welding generally requires two hands because the welder manually feeds a filler metal into the weld area with one hand while manipulating the welding torch in the other.

In the beginning, tig welding may be considered complex and difficult task but through regular practice and tuition it becomes easy for the welding operator to perform the task. In tig welding, very less cleaning is required, the finished weld is neat & tidy allowing an artistic feel to the work. Major examples of quality tig welds are bicycle frames, marine fittings, interior kitchen fittings and steel artwork.

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Have a Great Career in Welding?

Wednesday, June 24th, 2009

In a welding career you can get jobs in robotics, construction etc. A welder can earn from $15 per hour to $100 and beyond. Welding means join metal parts permanently. Welding can join beams when constructing buildings, bridges and other structures. Welder uses his skills for building automobiles, ships and in many manufacturing companies. If you have completed your high school and had some vocational training you can become a welder. If you have done your post graduation it will help you in getting better jobs. You should be good in mathematics if you want a career in welding. Welding operators should know about geometry and about angles, how to use compass and protractors. He should also have basic math skills like addition, subtraction and fraction.

The certified welder program is a performance-based program with no prerequisite courses of certification required. Final certification is being accepted universally. Welding operators need good vision and manual dexterity. They should be able to work for long hours even in uncomfortable positions. It is important that they get additional training and perform tasks in other production jobs. There is a good demand for qualified welders as they are in limited supply. Manufacturing industry employs most welding workers.

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TIG Welding Overview

Wednesday, June 17th, 2009

In the TIG (tungsten inert gas) welding process, an essentially non-consumable tungsten electrode is used to provide an electric arc for welding. A sheath of inert gas surrounds the electrode, the arc, and the area to be welded. This gas shielding process prevents any oxidization of the weld and allows for the production of neat, clean welds.

TIG welding differs from MIG (metal inert gas) welding in that the electrode is not consumed in the weld. In the MIG welding process the electrode is continuously melted and is added into the weld. In TIG welding, no metal is added unless a separate filler rod is used.

TIG welding can be performed with a large variety of metals. The two most commonly TIG welded metals in the PRL are steel and aluminum. Steel is relatively easy to TIG weld and it is possible to produce very tight, neat welds. Aluminum takes a little more skill, and one should have at least a little bit of experience in welding steel before making the transition to aluminum. However, the basic technique is essentially the same and most people can make the jump to aluminum fairly easily.

TIG welding is an extremely powerful tool. With a little practice, it is possible to make beautiful welds much more quickly and easily than with oxy-acetylene welding. It also the only option currently available in the shop for welding aluminum.

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