Posts Tagged ‘plasma cutting’
Wednesday, January 20th, 2010
Plasma Arc welding is a method of welding process, similar to Tig welding. PAW is an abvanced method of tig welding, which is designed to increase high productivity
Disadvantages
- High Equipment Expense
- Need More Operator Skills
- Complex Welding Procedures
- Producing Heavy Noise Level
- Producing Higher Ozone Production
Tags: plasma arc welding, plasma cutting
Posted in Tig Welding | No Comments »
Saturday, January 9th, 2010
Plasma torches are producing an arc, which struck normally as a direct arc between central electrode and the welding nozzle.
Different kinds of Plasma torches are available in the markets,
Benefits of Using Plasma Torch
- Low Power Consumption
- Cost Effective
- Easy to Operate
- No electronic circuit.
- Minimum cost of spares
- Light Weight
- Better Efficiency
- Time Save
- Spares availability
- Higher cut quality
Tags: plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Tuesday, December 15th, 2009
- Replace all damaged parts
- Check the electrode and cutting tip earlier to each cutting session or after extended usage
- The electrode will probably be the first part to wear out.
- Turning up the amps on a damaged electrode will not allow you to cut better, and you risk damaging the cutting torch.
- If you restore and parts, make sure the gas dispenser goes back on in the proper direction.
- Ensure cutting chart in metal shop for proper cutting speed and cutting amps.
- Be aware of splash back towards you when making a sharp cut. Drill a hole first if you need.
- Excess dross, which should be least if cutting speed and amps are right, can be knocked off simply right after cutting is done.
- If water comes out of the cutting tip, STOP IMMEDIATELY. This means the air filter needs to be changed.
- Do not drop sharp objects onto any of the plasma cutting wires.
Tags: plasma cutting, plasma torch
Posted in Plasma Cutters | No Comments »
Wednesday, November 18th, 2009
A plasma cutting machine is a wonderful tool that produces great welds at wonderful speed. While you determine if your task needs the help of a plasma cutter ask yourself the below listed questions;
- What cover the maximum expenditure in your repair or manufacturing process?
- What are the significant issues related to quality?
- What does the cutter offer as a topping to your task?
- What is your ability to weld and maintain them?
You can go ahead;
- If the major cost is related to finishing or cutting then plasma cutter is a huge cost saver.
- If your issues are huge on strict quality then the cutter is a magic wand in your hand. It can keep warping to a bare minimum and provide full control of the arc.
- The cutter is a great tool to offer fine welds on thin materials with less warping in the process.
- A moderate to expert ability level is required to get the most out of the cutter.
Tags: Plasma Cutters, plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Wednesday, November 11th, 2009
Mistakes are so intolerable in the field of welding. It is wise to check as much as possible before making a weld if you are on the right track. Inspecting in this manner will lead to lessening any probabilities of costly expenses. Follow the maintenance suggestions to make your plasma cutter last long.
- Do replace consumable parts as advised by the manufacturer. Or grab some suggestions from your manufacturer for the purpose.
- Assemble the torch perfectly along with other consumables. This will lead to an efficient working of the equipment.
- Use the exact parts in your cutter depending upon the plasma gas used and the cutting amperage.
- Ensure that appropriate gas and coolant flow through to ensure better life spans of consumables.
- Shun unnecessary use of o-ring lubricant and anti spatter compounds.
- Keep away from using the torch like a hammer.
- Stay away from stretching arc. Otherwise life span of your consumable will lessen at a great speed.
- Keep the torch clean by using hydrogen peroxide to do the magic.
Tags: Plasma Cutters, plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Thursday, October 29th, 2009
The process that involves cutting a metal with the help of ionized gas is called as plasma cutting process. Plasma cutting machines are equipped to establish this. The plasma cutting machines are commonly used in metal industry. They cut non-ferrous and steel with ease. Metals that are less than 1 inch thick can be easily cut with the help of a plasma cutting machine. It utilizes gas to cut metals. Compressed air is the commonly used gas. It does not demand any fuel gas for its function. There are humongous applications that the machine has. Some are listed below;
- It is very easy to use and user friendly.
- Produces cuts in the metal that are perfectly finished.
- It aids the gas to travel quicker.
- It can cut even mild, stainless steel and aluminum.
- It is valuable in industrial welding.
- Manufacturing industries benefit the most from the machine.
- Non- ferrous material can be sliced effortlessly.
Tags: plasma cutter, plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Wednesday, October 7th, 2009
Plasma cutting machines are of different types. Once the best choice has been made, the followings points should be remembered to make the best use of your cutter.
- Set up the cutter as mentioned in the instruction booklet.
- Wear the safety gears as mentioned in the manual. Safety gears protect your eyes, hands and face.
- Do not try to pierce the work piece at a 90 degree angle. Instead a 60 degree horizontal and 30 degree vertical approach to the metal is advisable.
- Avoid touching the nozzle to the metal piece when applying current levels that are 45 amps or more. This will improve the life of the nozzle.
- Move the cutter at the right speed to create that high quality cut.
- Maintain a distance of 3/16″ to 1/8″ from work to the nozzle.
- Try to use the pilot arc mode for a short span of time.
- Use the cutter with high power electricity as it works at its best then.
Tags: Plasma Cutters, plasma cutting, plasma cutting machines
Posted in Plasma Cutters | No Comments »
Wednesday, October 7th, 2009
Plasma cutting machines contain a plasma torch with which metals of varying thickness can be cut. They produce ionized gases at high velocity. These gases conduct electricity from the torch. They melt the work piece and further the stream of gases aid in blowing away the molten metals.
Applications:
These machines are high speed performers and effective metal cutters. Their applications run wide. The plasma cutters are used;
- To cut steel effectively
- To cut non- ferrous materials whose thickness are less than one inch
- As they are comparatively easier to operate than oxyfuel cutting.
- To effective cut expanded metal
- Easy to make non-linear cuts
- To cut metals faster than conventional cutting methods
Limitations:
Plasma cutting machines have fewer limitations. Nevertheless a couple of disadvantages are listed below.
- They require access to compressed air or electrical power
- Cuts thicker sections slower than other cutting methods
Tags: Plasma Cutters, plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Wednesday, September 30th, 2009
Fire Hazards:
- While plasma cutting protect your eyes by wearing safety glasses with side shield.
- Protect your body from flying sparks by wearing dry, undamaged, flame-resistant clothing and gloves. Wear clothes made from tightly woven material. Do not keep matches in your pocket. Wear high top leather shoes or boots to protect your foot.
Well Grounded:
- Plasma cutting requires higher voltages than welding to maintain the arc-typically 110 to 400 VDC.
- While working, work by standing on a dry rubber mat or dry plywood
sheet big enough to cover the full area of your contact with the work or ground.
Dim the Lights
- Arc rays produce ultraviolet and infrared rays which can burn eyes
and skin.
- Always wear protective clothing which can protect your skin. Eyes
can be protected with the help of face shield or safety glasses outfitted with the correct lens shade.
Clear the air:
- Always work in proper ventilated area or by wearing a respirator which complies with ANSI requirements.
Tags: plasma cutting, plasma cutting machine
Posted in Plasma Cutters | No Comments »
Wednesday, September 16th, 2009
Plasma cutters are easy to use which can increase in your efficiency, improve your cut quality and prolong the life of your equipment.
Some tips to improve your plasma cutting are:
- Before starting the plasma cutting work read the owner’s manual properly.
- Familiarize yourself with the safe and correct operation of your particular plasma cutter.
- During long cuts, it is difficult to stop, clean and continue.
- Before pulling the trigger just practice the movements so that you can make one continuous cut.
- Use a drag shield if your plasma cutter is equipped with one.
- Use the right tip for your amperage setting.
- A lower amperage tip has a smaller orifice to maintain a narrower plasma stream at lower settings.
The faster your travel speeds, the cleaner your cut will be. When cutting thicker material, set the machine to full output and vary your travel speed. On thinner material, turn down the amperage and change to a lower amperage tip to maintain a narrow kerf.
Tags: Plasma Cutter Consumables?, Plasma Cutters, plasma cutting
Posted in Plasma Cutters | No Comments »