Posts Tagged ‘electrode’

The Process of Controlling Arc Length in Welding

Friday, May 21st, 2010

Arc length can be calculated as the distance from which the electrode is from the base metal while you’re welding. The important feature in welding is that the power and quality of the weld depends on the control you have on the length of the arc.

Instructions for Controlling Arc Length in Welding

Look at the electrode and observe the size. The size of the electrode will decide the distance you will grip the electrode from the metal.

Grip the electrode 1/8-inch as of the metal state it is 1/8-inch thick. The arc length will differ according to the thickness of electrode.

Always keep in mind that electrode gets shorter as you weld. Make sure that the electrode is always in the proper distance from the base metal while you are welding by constantly controlling the arc length.

Control the arc length by making sure that the electrode is not too near the base metal. If the electrode is too close or the arc length too small, the weld will be terrible.

Maintain the arc length from receiving too long to make sure a good weld.

Stay on attentive of your arc length. This is main aspect in making sure you contain a good, strong weld. You have to always be in control of the arc length, and regulate your electrode continuously while you’re welding progress.

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How to resolve the Amperage when Welding

Tuesday, May 18th, 2010

Welding uses an electrical power basis to produce heat to melts the flux on an electrode. Amperage choice is a critical fraction of welding and may be predicted based on the electrode size and composition of the metal you will be welding, among other thing. The following steps will demonstrate how to resolve the amperage when welding.

Assess the affiliation between electrode size and metal thickness. A thicker base metal will require more saturation for an effectual weld and a thicker electrode.

Set the amperage to the optional setting for your exact application. Mainly new welding machines have a plan permanently attached to them which shows the amperage settings for common grouping of electrodes and base metal thicknesses.

Approximate the first amperage range upon electrode size. When the electrode has been selected; the accurate amperage might be possible at one amp per thousandth of an inch of the electrode’s diameter. Consequently, an electrode ¼ inch wide would need 250 amps.

Make use of one pass for a slender base metal. The standard welder at residence must have a welding apparatus in the regular 225 to 300 amp series that will permit metal of up to ¼ inch thickness to be welded in a single exceed.

Make multiple passes for a broader base metal. In the practice session, even professionals use multiple passes for metal thicker than ¼ inch rather than using extra than 300 amps. This is mainly because a welding torch will be able to weld continuously below certain amperage but will need to cool off sometimes at higher amperage.

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What To Look For In A Tungsten Electrode

Sunday, May 10th, 2009

The tungsten electrode is used with three different welding processes or procedures. These electrodes are made for the; Plasma arc, Gas tungsten arc, and Tungsten inert gas welding processes. This equipment has been designed to be used with the tungsten electrode.

This tungsten stone is made up of a shiny metal white in coloring. This stone is known for having the capability of maintaining one of the highest melting points when it comes to elements. They are also known for having very high boiling points for a metal. These aspects are what makes them unique. Because of their abilities to withstand very high temperatures and their durability, they are a must for some welding techniques.

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