During the times of world war one; the welding process saw a steep surge in their demand. This is because welder the various welding processes were used and required in the machinery that was a part of the war. Ships were made out of the welding process as well as guns and other such equipment were manufactured with the help of welding. Around this time, welding was powered with the help of DC current alone as AC current was not discovered as of yet. However, later on, with the advantages of the AC current over DC, several machines were manufactured to cater to the AC current need of the welding process. This was also because AC current was much easier to handle than he DC current as it could be stepped up or stepped down to suit the need of the project. Thus most machines today also come with a AC current power. This helps to reduce the power consumption of the unit.
Posts Tagged ‘AC & DC Arc welders’
Welding and world war one
Monday, May 30th, 2011Power supply for welding
Friday, May 20th, 2011Welding can be done using a DC power supply as well as an AC power supply. Each of these supplies has their own advantages and disadvantages. They are chosen based on the type of power supply that is available of the project that is undertaken. A stabilizer or a voltage regulator is used to keep the power supply that is needed for the welding operation constant. A stabilizer will step up the voltage if it is too low or brings the voltage down if it is too high. When using direct current, the electrode will only provide the arc and no the filler material. For shallow welds, a positively charged electrode is used and for deeper welds, a negatively charged electrode is used. The type of current t be used therefore is dependent on the welding project that is being undertaken. We should keep the availability of the power source as well as the metals involved in the process into consideration before proceeding with welding.
Magnetic pulse welding
Thursday, May 19th, 2011The magnetic pulse welding makes use of magnetic pulse to join to metal pieces together. This welding process makes use of the magnetic forces to drive two work pieces together under high pressure thereby creating a weld. This is mostly used to join two dissimilar metals together. However it should be kept in mind that these two metals are electrically conductive in nature and are not eddy current resistant. The metal to be weld is magnetically accelerated with the help of a conductive coil through with a powerful AC current is passed. This produces a secondary eddy current in the electrically conductive material and with the generation of Lorentz force, this material moves at a high impact trajectory. The base material on which the metal is to weld is kept in the trajectory path and this creates a high impact collision which leads to the formation of the weld. The weld that is formed in this method is a solid state weld.
The Electrically Hazardous Areas While Welding
Monday, May 2nd, 2011While you get to start welding, you will have to know about a few important stuffs like Safe Work Practices, Primary Electric Shock and precautions, Secondary Electric Shocks and precautions and more. This article is a short lesson about the Electrically Hazardous Areas that you will have to know before starting to weld alone on your home. If you are still practicing welding, it is advisable for you to learn all the possibilities in which one might fall into an accident and avoid them wisely.
Generally arc welding is electrically hazardous under the following conditions. If the location in which the welding is carried out is damp or wet, or on metal floors or surfaces, or if it is in restricted body positions of the welder when he is sitting, kneeling or lying, the probability of Accident is more.
The welding equipments which are best for carrying out arc welding under electrically hazardous areas is when you use Semiautomatic DC Constant Voltage welder or DC Manual welder or AC welder. All of them must be used with Reduced Voltage Control.
If you experience a shock the first thing you should o is to check your equipment for any malfunctions like disconnection in input power and take the machine to a qualified electrician to resolve it.
Advanced TIG Technology is the way to go
Thursday, March 17th, 2011Our world has evolved over the years. Man has adapted to every spheres of life and made the fullest of earth’s potentials. From cavemen to hunters, to inventors I can rightly say we have become technologists in today’s era. Innovation and creativity had been the only source of success and will be forever.
Birth of technology hasn’t made us stagnant. It itself has evolved from its initial stages and thus has revolutionized and modernized our ways of lifestyle. We are in the age where technology can behave like humans.
Has welding technology undergone enormous developments? Yes indeed. It is not so difficult to learn or handle anymore. Experience just produces better quality welds but even the inexperienced do undertake welding as part time jobs these days. The new TIG technology helps you to complete welding tasks faster, expend less effort, tackling bigger projects and allows you to do the same with lesser man power. It is quite expensive but manageable.
The newer technology tools are quite capable and reap several benefits when it comes to welding. Some of its core benefits are mentioned below;
• Superior arc and weld puddle in both AC as well as DC applications
• Faster travel speeds and greater productivity
• Superior weld quality and better bead appearance
• Optimizing bead profile
• Easier to learn and handle
• Smaller heat affected zone, reduced warping
• Low installation and operating costs
• Consistent welding
Power arc welding equipment
Wednesday, March 9th, 2011The power arc welding process is used for heavy welding applications. This process is generally used in process like shipbuilding, on the farm or for pipelines. If you are a welding enthusiasts and want to take your welding skills up another level then you should consider power arc welding.For power arc welding you should consider power arc welding. This will help you get the perfect wield on those heavy duty applications. Some of this equipment is versatile so you can also incorporate TIG welding process with the equipment. You should make sure you purchase the TIG welding package along with the power arc wielding package. This will ensure that you can carry out a variety of welding process with the equipment. Therefore if you ever decide to make your hobby a steady source of income, you will not have to purchase new equipment again. One thing that you can look out for when you are buying such equipment is make sure that your machine has the 6010 port. This port enhances the performance of the rod for such welding purposes. The new lines of DC welders are leading the market today with their optimum welding performance.The power arcs are a reliable performer that has satisfied clients from all over the world today.
Know More about Electric Arc Welding:
Tuesday, December 14th, 2010A low electrical energy, high amp power source is basically an electric arch welder, which has a wire linked to the hand piece and a different wire bond to the project itself. The hand piece clutches an electrode which produces a high temperature arch by the side of the electrode tip at the time while struck adjacent to the work.
It requires an adequate temperature to dissolve the tip of the electrode that pushes into the bond joint making a blob as it cools down. A fluctuation is important and the temperature makes the flux to create a gas defend the region of the weld area.
At the time when electrode is applied, the worker adjusts the location of the hand piece for both to track the joint and to maintain a continuous arch gap. Modifications on the welder itself provide options for the operator to utilize a range of fusing rods relying on the environment and symphony of the bond that is essential. Most often electric arch welders are movable tools allowing the connection to be brought out in the field as required. This is utilized for farm functions, pipelines, mining and other outside conditions.
Working Process of Arc Welding:
Wednesday, December 8th, 2010Arc welding process is a process which consists of characteristics which is recognized for producing an electrical arc as it melts the metal. This kind of welding procedure has given its name as arc welding.
While performing the process of arc weld certain equipments will be required so that a welder is able to create an arc. In order to form arcs make sure that you have a supply of electricity. You can have an alternate supply of current (AC) or (DC) direct current power flowing from the electric supply unit. Such power is brought down to source material with the help of a torch.
Torch holds electrode which can be in form of consumable or non consumable. If the electrode is consumable, it will break easily when the heat from the power supply runs into it and at the same time as it heats up the material.
Electrode in arc welding will produce a light that will sparkle as it heats the source metal. Such electrode is known to be as a medium, this medium is fabricated by a material similar to the base material. At times this electrode is enclosed with flux. Flux is termed to be as a cleaning agent, its main purpose is to tidy up the source material while it is being welded.
Difference between AC and DC Welding:
Tuesday, November 23rd, 2010AC Welders use electric voltage directly from an alternating current outlet. DC welders use the same AC voltage but convert it into direct current voltage.
• Both AC and DC Welders are shielded metal arc welders but differ in the electricity they use. Both the options are available in one machine.
• DC welding electrodes can be used only in DC machine.
• AC welding can weld magnetized metal, while DC Welders make a cleaner weld.
• AC Welders are cheaper and can weld thicker metals, but even thinner metals can be welded using DC welding. An AC welder is fine for most home project jobs, but for regular purpose, you will require both AC and DC at same point.
How to choose an Arc Welder:
Thursday, September 23rd, 2010For arc welding, a welder should choose the right welding equipments. Choose one based on your needs, has right features and comes in your budget. If you choose right arc welding equipment you can complete all your jobs properly and on time. Below are certain points that can help you in buying the right equipment.
• For outdoor projects, buy flux core type of welding equipment. It’s portable and protects cooling metal even in stronger winds.
• Use gas metal welder for indoor work. It produces less splatter.
• When you’re buying a arc welder, make sure it has a seal of approval either from National Electric Manufacturers association or underwriters laboratory.
Design Features:
• It is important to find out the thickness of metal before welding. A 90 amp welder can weld a metal which has 2.0mm thickness. For a very thin metal, a 25 amp welder would be best.
• Always buy a welding equipment that has correct amperage for the metal.
• Always select a welder that has trigger.