Stick welding is the most popular welding process because of its versatility and its simplicity. It is a manual arc welding process that uses a consumable electrode and it is extensively used in steel structures and industrial fabrication. It is the most dominant welding process that is used to weld iron and steels, but other metals such as aluminum, nickel can also be welded. Stick welding gain its popularity from 1960s and the manual welding uses different flux coatings designed to work with specific types of steel and welding applications. This is called as manual welding because it requires the operator to handle the torch.
The choice of electrode for SMAW depends on a number of factors, including the weld material, welding position and the desired weld properties. Manual welding uses different flux coatings designed to work with specific types of steel and welding applications. Stick welding is the choice to weld stainless steel and this method of welding utilizes equipment that is typically the least expensive. The stick welding will require the weldor to remove the slag residue from the cooled weld by chipping it away with a hammer and cleaning it with a wire brush.