Archive for February, 2009

What To Look For In Buying A Plasma Cutter

Thursday, February 26th, 2009

If you’re looking for a plasma cutter, you probably know at least what it is and what is does. But if not, we’ll give you a quick lesson.

Plasma cutters are a specific form of cutting technology that employ a high-speed jet of an ionized gas to control the course of an electric current from the machine to the material to be cut. The plasma cutter heats the cutting material to a temperature hot enough to be begin to melt it, while the ionized gas stream forces the molten metal away to achieve the disjunction.

Plasma cutters are extremely fast when cutting thinner pieces of metal and are well worth the money. Their cost is quickly going down as plasma cutters are shrinking in size and as they become more ubiquitous. The new portable systems are packed with more advanced technological features, while becoming easier to use, even for beginners.

When purchasing a plasma cutter, there are several things you should look for. Prospective purchasers should test out any machine before they buy it. Ask to make some test cuts on several different machines before settling on one. A good rubric to use is cut speed. Choose materials of approximately the same thickness and measure the time it takes to complete each cut with the various machines.

Also, check to make sure to examine the underside of the material looking for excess dross buildup. This would indicate that the machine is not cutting with enough power. Look for a cutter with a concentrated and focused cutting area on the cutting metal.

If you plan to use your plasma cutter in different locations, you will want to look for a portable model. The machine should be light enough for you to carry or should include wheels for transporting. Depending on how much space you have in your garage or workspace, you may want to choose a smaller machine over one of the larger models available.

Since you will probably using your new welder quite frequently, it’s important that it is comfortable for you to use and is easy for you to operate. Look for something with a simple LED control panel that you can operate without a lot of thought. It should also include specific safety functions such as an automatic shut off and appropriate warning sensors.

Finally, make sure you choose a rugged and durable model. The unit will take a lot of abuse over the years and needs to be able to stand up to the elements. A solid chassis is needed to keep the internal parts safe.

As you can see, deciding which plasma cutter to purchase is quite the undertaking and a process that should not be taken lightly. There are many important aspects to consider before making your final buying decision. But, if you take the appropriate measures and foresight, you will end up with a machine that will last for many years and provide you with a positive cutting experience.

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What is a DC Welder?

Tuesday, February 24th, 2009

The DC welder is perfect anytime you may need high performance and durability, in a welder. This welder equipment comes equipped with a great arc welding power supply , cables and plug. These machines come with the ability to change from AC (alternate)/DC (direct) power output options. This is great depending on the type of power options available and your ‘be ready’ status for working.

They can be installed and ready to go within minutes due to their compactness in their size and easy to handle capabilities. It is easy to store because its compact in size. But, when it comes to performance it is not tiny in its feat, the DC welder will deliver a strong powerful stream of power to its weld.

This machinery is flexible in its welding output to aid your stick welding capabilities. This versatility is an awesome feature to have when your job may differ from the largest to smallest and you can rely on a steady stream of power for all ranges. Each weld job may or may not need the same source material or even the same electrode types so it is great to have a machine that is ready to go no matter the job.

The DC welder can deliver a smooth arc for your weld needs. The electric arc is unique for each job and will differ on the size and type of the electrodes. The arc is a major part of the welding procedure and will have an effect on the quality of the work or performance of the job. The electricity flows from the power supply which is the workhorse for the task. The power supply flows in the desired current to the electrode and the electrodes actual disintegrate and protect the weld surface, while they expel the shielding gas. The shielding gas vaporizes as it forms a shield around the meld surface to protect from damage and create a quality finish. The finish is the sought after manufactured good and should be of a great quality depending on the craftsmanship of the worker and the welding equipment.

There are the AC/DC welding machines that will allow the versatility between the types of arc needed. The DC welding arc can be called the arc type you would need when you are in need of a more stable flow. The AC welding switch would be the choice if you have a larger electrode and need faster travel speed rates, as well.

This machine can deliver when it comes to the average needs of any stick welding job or task. Use a DC welder when you have welding jobs that could vary in size and types, because I am sure it will meet the challenge.

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What does it take to be a Welder?

Sunday, February 22nd, 2009

If there are metal materials in need of being melted or fused together to create a product or structure, it would take a welder with skills in welding to get that job done. They are workers in the manufacturing business who use heat to join metal pieces together to become one. It would take a Welding professional to join beams at their seams in order for those parts to eventually become a building or structure.

The welder is accustomed to wearing eye goggles and welding equipment to perform their job. There are other pieces of protective equipment most welders would wear such as:

•    Leather gloves,
•    Long sleeve jackets, and
•    They must wear safety shoes too.

This equipment aids them in protecting their bodies while they perform their work. Their work environment is considered to be hazardous and they must work carefully. As a welder, you might even experience working in the midst of a welding curtain, used to protect anyone not wearing goggles or onlookers.

Their equipment, for example the goggles are used to protect their eyes from the UV rays caused by the open flame and the metal it burns. This flame can burn the retinas and damage the corneas of any welder not careful enough to follow all safety procedures.

Safety is of the highest concern and it takes a trained professional to know the seriousness of that fact and adhere to them. Which is why welders with formal training are sought out because they have some form of training on what it takes to do be a welder.

If you are looking for formal training to on how become a welder, you might find that there are classes near you in one or more of the following institutions:

•    high schools,
•    community colleges,
•    vocational institutes,
•    the U.S. Armed forces.

If you have taken a course in Welding, you might want to get certified in some skills more specific to advance your career. You might want to check with The American Welding Society to get one or more certificates to specialize in. There are some Welders that are able to be promoted within the ranks of the company they work for due to strengthening their skills and after obtaining vast experience.

In the manufacturing industry there is growth for welders. There is a need for those trained as a Welder, there are employers seeking their unique skills. Welders can look for work in such fields as: the utilities, construction, or manufacturing industries. There will most times be a demand for someone knowledgeable of the welding process or someone who is able to inspect for quality.

If Welding is a field that you are interested in and want to check on the overall job outlook for the future, it is one that is positive. The Welder profession cannot be totally replaced by automation, although there are some jobs that have been shifted because of the use of mechanical automation equipment.

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What are available features for Portable Welders?

Thursday, February 19th, 2009

If you have a welding job and not sure what type of equipment you need or if you are working in an environment that needs flexibility in order to complete the job. There is the option of buying a portable welder, for your job’s task. They are a lightweight yet durable piece of machinery that can be used in or out of doors. They are even capable of being assembled on site.

The portable welder comes with many different optional features in general, but it is all up to the purchaser to determine what will and will not fit in both budget and work haul. Your portable welder should be a perfect fit for your type of welding needs. It should be dependable and safe for operation in your workspace.

Your portable welder should come with certain features to keep the operator and the material secure. There are some portable welders that are equipped with non overheating features, that work to keep the electrodes from over exposure to heat generated from the power supply engine. It is a great feature in a portable welder to have a monitor that will keep tabs on the current and voltage flow to make sure it is flowing in the way the job requires.

There are several types of portable welding machines, including those that come with a gasoline power generator. These are wonderful if you have no power or power isn’t available in your workspace. There are the portable welders that have a duality in AC (alternate current)/DC (direct current) power output. Even if you are in the need of constant power from the power source or supplier, there are some that are built to aid in keeping the electricity for welding perfect, for a better weld.

Some portable welders come equipped with a power backup not only in the form of a gas generator, but also there is the option of battery backup. The battery backup feature in a portable welder for some portable welders, have rechargeable batteries. This feature would more likely than not be more product specific, but should aid you in knowing that fact, while you are in search of one.

There are those portable welders that have a diesel and gas generator option for backup power. They are said to be compressed in size, lightweight, nearly noiseless, low fuel usage and are hand held. There are various ranges in voltage and current flows when it comes to portable welders and equipment.

As in any product you are purchasing, your goal overall is to find quality at a price you cant beat. When it comes to portable welders the sky is almost the limit in size, power backup, durability, and even in pricing.

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The Basics of the TIG Welder equipment

Tuesday, February 17th, 2009

This article discusses the basics of the Tungsten Inert Gas welding process or more commonly known as the TIG welding process and its equipment. The TIG welding procedure is named by its Tungsten electrode, the name Tungsten is derived from the name of the steel gray metal found in many ores. This metal is durable in that is said to have the highest melting point.

The TIG method of welding is known for how it holds the unique ability to form heat that creates an arc of electricity between the tungsten electrode and the material being welded. Normally, the filler metal is fed into the molten metal pool, while TIG welding.

This method of welding is usually a process that uses an air or water cooled torch that will keep the tungsten electrode or rod in place while connected to the TIG Welder.

The TIG welder equipment comes with four basic components:

•    The Welding torch is hand held by the welder.
•    The power supply delivers current to the torch.
•    The electrode delivers the current from the torch to the point of contact on the metal.
•    The shielding gas is used to guard the material from damage from gases and stability.

The Welding torch is connected to the power supply unit by hoses that carry not only the power, but the shielding gas sources and some even deliver the torch water. The torch is usually heat resistant with material to insulate the device from heat and electricity, along with protecting the welder.

The power supply is the heart of the job and is the most heavily depended on part. There are some TIG welder power supply units that are equipped with alternating current charges. The alternating power surges are great in that if they were constant it might cause the tungsten electrode to overheat.

The electrode is made of a tungsten alloy or metal and has been termed non consumable because it can withstand very high heat. The term non consumable means that it wont be destroyed during the process, but can experience some burn off.

The shielding gas or gases are protectors of the metal, from such gases as nitrogen and oxygen. These gases will cause defects in the product or material being welded by the welder. This gas usually transfers heat to the metal by the electrode and thus creates the arc of electricity.

The TIG welding, as with all welding procedures, must be used keeping all safety precautions in mind. The protective gear needed for most welding procedures such as: the goggles, protective leather gloves and outerwear, and welding helmet are essential to anyone using the equipment.

If you are in the market for any TIG welding equipment, look for those that are approved by Engineers, look for brands that have the GTAW in quality standards.

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TOP 3 – Welding equipment

Sunday, February 15th, 2009

The job of a welder can be dangerous, unless there is strict adherence to all safety measures. Although the task at hand is hazardous, there are five important pieces of Welding equipment every welder must have. The five important pieces of equipment are:

•    The power supply
•    The electrodes
•    The source material

There are many types of welding procedures and welding sources or materials. But, they all have one thing in common. Each welding process must have one of the three pieces of equipment mentioned above. Each welding process large or small will not be able to be performed if they are missing either one of those parts.

It is a must to to have a steady supply of power, this electricity is what will give the heat to the metal. This heat will cause the metal to melt and form what is called a weld. The weld will create the manufactured good or goods. The power supply can be one that is portable or fixed. They can have either AC (alternate)/DC (direct) power output source.  The power supply of any welding equipment can come with one of three backup resources such as:

•    A gas backup source option
•    A diesel backup as an option
•    Or even a rechargeable battery pack

An electrode is used to carry current to the source material or manufactured part. The electrodes are unique for each job and there are many to choose from. There are some made of non consumable material or consumable, meaning the will or will not disintegrate will transferring the heat to the source material. They are important in the welding process not only for their heat transferability but also they have coatings that burn creating gases that shield the material being worked on. This process is called a shielding gas and they protect the metal from the air. Air will cause damage to the metal or contaminate the surface, yielding defects in the manufactured good or goods.

The source material or manufactured good can be anything from parts of an automobile to a steel pan or bucket. The source material can exist in a miners cave or an large industrial building. You may even find some welders using equipment underwater, not to mention even on aerospace equipment. In my opinion, the welders and their welding equipment aren’t escaping many of our industries worldwide.

There are welders needed and for the long haul, even in spite of automation of welding making its presence, in the industry. There are some tasks only a skilled welder can perform. They are the welders who use high powered welding equipment everyday to do repairs or even to create structures like buildings. The welders profession may be one of the most viable jobs in our society.

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The Basics of the Arc Welder

Thursday, February 12th, 2009

This is an article on the basics of Arc welding and its equipment. Arc Welding occurs when powerful heat starts to melt the metal, this causes an electric arc. The arc will appear at the point of contact between the metal and the electrode or stick, manually placed along the joint. The electrode is a rod or wire used to carry the electricity to the material being worked.

Within the Arc Welding procedure, there are four basic components that create the arc. You would need the power supply or arc welding circuit to bring power to the source of the equipment and the work could not be done without it. This power runs from the circuit through a cable and into the electrode holder. The electrode holder directs the electrode or stick onto the material being welded or worked. It is when the electrode makes contact with the material along with the electricity that causes the arc. The arc or visible light that flickers when the welder begins to mold his pieces.

Now that you are familiar with the procedure of Arc Welding, let’s get more acquainted with the equipment and their features. The Arc Welder equipment is very powerful and needs current from a power source.

The current is the most viable component to the entire process, so having the option of portable power supply units come in handy. If you are in need of higher voltage there are some welders that come with larger and more powerful units. Most circuits have the duality in that they offer both AC (alternate current)/DC (direct current) power. It is said that most DC outputs are better at constructing visual welds.

The electrode holder transfers the electricity from the circuit to the electrode or rod, enabling the current to flow to the material/metals to be worked on.

The electrode or rod delivers the heat to the site, melting the metal with the aid of fillers while creating a gaseous protective shield. There are other components needed within the arc shielding process such as the slag. The slag or molten metal along with the vapors are used to protect the metals from the air. When the air hits the metal in its weakened state it will damage or weaken the joints. The overall process called arc shielding may protect and even improve the welder’s work.

The process of arc welding itself is highly scientific and takes someone with finesse in craftsmanship to produce a great product. If you are looking for Arc Welder to buy, it is my advice to buy one with duality in power output. If you get a portable or heavy duty says something about the size of the job, but most will agree that they love the rugged durability of an Arc Welder.

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What are the uses of a Plasma Cutter?

Tuesday, February 10th, 2009

If there is steel or metal in need of being cut with a smooth and professional looking finish, you would seek the services of a plasma cutting machine. This machinery will discharge gas out of a nozzle, at a extremely high speed causing an electric arc. This electric arc would turn the gas to plasma or a matter that looks like a fire cloud. This form of matter is different from all the others in that it has no distinct shape or size. The plasma formed from the plasma cutter is hot enough to melt the metal and fast enough to have the waste material blown away from the surface at the same time.

The finished product should create a great looking piece of cut metal. This process is will enable the welder to cut thick or thin pieces of source material. The plasma cutter when used with a section of sheet metal has the ability to slice them in curved or even angled shapes.

There is also versatility in their starting methods, the two most common types are the pilot arc and the contact start method. The pilot arc method is older and is known to use both higher voltage and frequency circuitry. This method is very dangerous in that there is a risk of electrocutions and vast quantities of radio frequency emits or emissions. The second method is called the contact start method and sparks when the electrode is touched by the nozzle. This method is probably the most preferred out of all methods in that it is great for having the ability to work around objects of high sensitivity.

Plasma cutters are also being made into highly intricate welding or CNC (computer numerically controlled) machinery. These machines are controlled by the processor making their cuts very precise and even. Although when it comes to thinner pieces needing cut, it is the laser cutting device that is substituting the routine plasma cutter machine.

It is the plasma cutter tables that are going through a transition as well. The more commonly known and used horizontal cutting tables are slowly being swapped for the vertical plasma cutting tables. There are quite a few more changes made to the plasma cutter recently, such as the environmental, ergonomic, energy, safety and operational changes have all been made to the machine.

The plasma cutter has made quite an impression as a welding device within even the HVAC industry, as they have made it a unique piece of equipment designed just for them. The plasma cutter machinery has begun to have some its parts made that are more affordable, while not skimping on the overall quality.

This machine may even be found in the hands of many smaller businesses and also with those who use them for their hobby purposes. These machines are sure to go through even more advances and we may see even higher peaks in their performances in the future.

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The Basics of MIG Welder Equipment

Sunday, February 8th, 2009

The MIG or Metal Inert Gas welding process, has been called a subtype of welding to GMAW or Gas Metal Arc Welding. MIG welding usually occurs when a consumable electrode and a shielding gas are fed through a welding gun. In this article we will give a brief overview of the types of equipment used to perform MIG welding and its safety techniques.

The gas metal arc welding procedure (GMAW) is well-liked within the Industrial settings. In the sheet metal industry and the automobile industry it is used solely and entirely, in that there is no other form of welding amongst them. There are five pieces of equipment used to perform GMAW and they are:

•    The welding gun
•    The wire unit
•    Power supply
•    Electrode
•    And Shielding gas

The welding gun has a switch that the welder presses which will release the wire feed, while it sends electrical current and a stream of shielding gas. Once the operator pushes the trigger, the feed and gas will be released, producing an electric arc. It is the contact tip, that is connected to the power supply and usually transfers electricity to the electrode, while it is being aimed at the welding area.

The wire unit puts the electrode to work, when the electricity flows through it an onto the contact tip. There are some feeding units that provide a constant flow or wire and some that are considered intermittent and at different speed rates.

The GMAW or the MIG welder equipment, when it comes to power supply units are typical in that most come with a constant supply power or in their flow of current. There may be a change in the flow of current when there is some alteration in the length of the arc and may cause more heat from the process, as well.

The electrode for a MIG welding machine can vary depending on the type of material being used or the welding work being done. The decision is primarily based on the chemical properties within the material used in other words, if it will damage or tarnish the finished product, there will be another choice made in electrodes.

The shielding gas used, are like in all other types of arc welding for protection of the molten metal. But, in GMAW they do not have to use what is called flux material. Flux material, will break up or break down into a protective gas when welding. Therefore, there is no need for the usual shielding gas and has to have its own type made just for the GMAW process.

The safety measures used for the MIG welder are common for most welding practices. You would need to wear protective clothing and long sleeve jackets, you are most likely to wear the leather gloves and welding helmet too. MIG Welding is by no means a mildly safe line of work, it is highly dangerous, but if you are prone to following set guidelines and are meticulous in following rules, you should be fine.

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What are the fundamentals of a Stick Welder?

Thursday, February 5th, 2009

There are various forms of welding processes, however here we discuss the Shielded metal arc welding or stick welding procedure and machinery. The stick welding process uses an electrode that is considered consumable one that can be destroyed or wasted while it is used. An electric current flows from the power supply causing an electric arc between both the metal and the electrode holder. The electric arc is when a surge of electrons are caused to flow amongst two points and then it is divided by gas. The electrode coating or flux coat will melt away, releasing vapors creating a shielding gas and forming a slag, all designed to protect the weld area from the damage the air can cause. The air will damage the strength and quality of the weld area if not protected. The weld area is usually the material the being welded by the operator and usually the manufactured good or goods.

This stick welding procedure generally begins when the welding torch is swept across the source material in a sweeping motion or back and forth. Next, the welding torch will be pulled away by the welder, some describes these actions as similar to striking a match. Once you have the arc, they will began melting the material, causing the waste from the disintegrating electrode to drop small liquid drops. After the shielding gas has been initiated and the vapors start protecting the meld, the slag will rise and solidify. This hardened waste material will have to be chipped away to reveal the finished product. That is the basics of the stick welding procedure, one that is more detailed in steps compared to others and not considered, highly efficient.

The equipment needed to complete a stick welding project would include the welding power supply, electrode holder, a work clamp, and typically welding cables. The power supply used by a stick welder usually has a constant current output. It is with the stick welding process or while using a stick welder machine, the worker will hold the electrode torch, unlike other types of welding procedures.

There is a variety in types of electrodes that the worker would choose and it depends on the kind of weld material, position, and other needs for the project. There are three groups that most electrodes fall under and they are: fast-fill, fast-freeze, or fill-freeze. The fast-fill electrode group are meant to melt away very fast so that they can help to maximize the speed of the welding process. The fast-freeze electrode group is meant to supply filler metal that will coagulate quickly. The fill-freeze electrode group is called the intermediate group of stick welder electrodes.

Using these materials along with the stick welder, you can work in the Construction industry or Industrial and Repair industries. The popularity of the shielding metal arc welding machine and processes are said to be the most popular around the world. Having the ability to be able to be used in numerous positions I am sure has been a factor that has lead to its popularity overall.

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