Welding Equipments Blogs

Thursday, March 11, 2010

Mig Welding and its preferred techniques

Mig welding, also called wire feed welding, costs less and takes less time than further techniques of welding.

  • Its virtually simple to do.
  • The act of mig welding requires a lot less time.
  • It is less expensive.
  • Robots can be configured to implement the process mechanically.
  • A shielding gas can be used in the process to generate smoothly finished welds.

Using a shielding gas is called the Gas Metal Arc Welding. The shielding gas provides you with better control over the cover of the molten pool of metal that is created. A variety of gases can currently be chosen for this type of welding.

A MIG welder can work with almost all kinds of metals. Mild steel and aluminum are accepted metals used in this welding process.

You can find a variety of machines that series in cost, capabilities and size. In order for you to select the suitable welder for your particular needs, the maximum thickness of the metal you will be working with must be resolute. Once you make that reason, you will be able to locate a welder that will be able to execute to your expectations.

You might want to consider purchasing a welder that is one size bigger than what you suppose you will use. Since a time will come most likely soon after purchase, when a project will need more power than you originally determined was your maximum that you needed.

Thursday, March 4, 2010

TIG Welding Butt Joint

For light materials the square-edge butt joint is the easiest to prepare and can be welded without filler rod. It consists of “butting” two pieces of metal up against one another (no overlapping) and then welding along the seam between them. If the weld is to be made without filler rod, extreme care must be taken to avoid burning through the metal.

The single-V butt joint is preferable on material ranging in thickness from 3/8” to 1/2” in order to secure complete penetration. It is prepared like a regular butt joint except that the top edge of each piece is chamfered in order to reduced the area of contact between the two. The included angle of the V formed by the chamfering should be approximately 60° with a depth of about 1/8” to 1/4”.

The double-V butt joint is needed when the metal exceeds 1/2” thickness and the design is such that the weld can be made on both sides. This is like a single-V joint except that both the top and the bottom edges of the pieces are chamfered, and welding is performed on both sides. With a double V there is greater assurance that penetration will be complete.

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Wednesday, February 24, 2010

Overview of TIG Welding

TIG welding has had many names and because it started in the 1941s many older welders may refer to it as “heliarc” welding. This welding was initially used in the war efforts to weld airplanes because it did a good job on aluminum, magnesium, and stainless steel.

The reason it was called “heliarc” is because it needed an inert gas as a shielding gas and helium was what was available at that time. As people began to experiment with inert gases they found that Argon was a better choice than helium because it is a heavier gas and had less flow rate than helium.

TIG welding
has been found to be a better choice for flat welding because of its even flow. It was also found that TIG welders were able to make a more stable arc and getting the arc going was easier. It is also important to note that the name was changed to TIG but no one actually knows why or when this happened.

Tuesday, February 23, 2010

Safety measures while using plasma cutters

Plasma cutting involves large amount of attention and proper precautionary measures should be taken to ensure the safety of the people handling the job. Protective measures taken during general welding is not enough for plasma cutting. This is because the plasma cutter output voltages are much greater than welding voltages.

While operating a plasma cutter, electric circuit is formed between the torch, work piece and anything that comes into contact with the work piece. So when the plasma system is operating, you must never touch the work piece or the torch body. You are advised to wear insulated gloves and boots during plasma cutting process. You must keep yourself and your clothing dry and also make sure that you are not keeping contact with any wet surfaces while using the cutters.

The plasma cutter arc rays are extremely harmful as it releases intense visible and invisible rays that are dangerous to skin and eyes. Direct exposure to the rays would cause retina trouble and the UV rays emitted would affect your skin. You must wear gloves, safety shoes and hat along with flame resistant clothing which covers all exposed areas in your body.

During high amperage operations, the plasma cutters produce excessive noises. In that case, proper ear protection should be taken. During plasma arc cutting, toxic fumes and gases that drain oxygen is released. This can lead to serious injuries. In order to prevent the mishap, the cutting area should be well ventilated. Otherwise you can also use an approved air supplied respirator. Those who are wearing pace makers or hearing aids should be cautious while going near plasma cutters. It is advisable to consult a doctor before going near the processes.

However, plasma cutting is not a life hazard process. If you are taking appropriate safety measures, the process can be easily managed.

Friday, September 18, 2009

Welding Resources

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Wednesday, August 5, 2009

Gas Welding Safety Tips


  • Examine equipment for leaks at all connections using standard leak-test solution.
  • Inspect hoses for leaks and worn places.
  • Replace bad hoses.
  • Keep hoses and cylinders from sparks, flames and hot metal.
  • Use a flint lighter to light the flame.
  • Stand to the side when opening cylinder valves.
  • Open cylinder valves very gradually to keep rapid high pressures from exploding the regulators.
  • Only unlock the acetylene cylinder valve 1/4 - 3/4 turn; leave jerk in place so the cylinder can be quickly closed in an emergency.
  • Open and light acetylene first, then open and adjust oxygen to a unbiased flame.
  • Close the acetylene torch valve first when shutting off the torch.
  • When finished, close cylinder valves, bleed the lines to take force off regulators, neatly coil hoses and replace equipment.
  • Have a fire extinguisher easily available at the welding site.

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