Posts Tagged ‘welding process’

Electric arc welding process:

Monday, February 7th, 2011

1. Electricity, either AC or DC:

The majority arc welding machines are AC output. Plug it into the wall socket (120v AC, 220-240v AC) and the electrical energy goes throughout a transformer, and is “changed” down lesser voltage appropriate for welding with. Chances are the little machine you have a home in the shed will be an AC output.

2. You require an electrode to burn:

The electrode is what melts down into melt metal and fuses to the foundation metal.

3. And you require making an essential electrical circuit:

Clamp the earth lead to the foundation metal; touch the electrode to base metal to finish the circuit. When the rod touches the “earthed” foundation metal. The electrode will spark up produce large amounts of heat. This heat will melt the electrode, and too the base metal. As the electrode melts the melt metal will attach itself to the base metal, forming a weld deposit.

Twitter del.icio.us Digg Facebook linked-in Yahoo Buzz StumbleUpon

A welding shroud or welding nozzle keeps the gas at the weld puddle:

Thursday, September 23rd, 2010

A welding needle acting a very exact roll in the welding process. The major function of the welding needle or nozzle is to manage and direct the flow of the welding gases. It is most important to stay the nozzle clear from welding spatter.

Why?
Since any limit to the gas run will delay the welding torches presentation. A construct up of spatter on the inside of the welding needle will make turbulence in the gas direction. This turbulence will create the gas stream coming out of the needle out of control. Follow-on in not enough protecting gas about the welding arc. This means a fewer to wonderful weld.

Nozzles and shrouds are a welding consumable to turn into ineffective in excess of time. Frequently the ones so as to contain the white ceramic insulation fabric inside them such as the Bernard mig guns (WIA welding equipments) will finish up leaking air, and falling off. They require this air tight stick about the contact tip holder so that as the welding gas is flowing it does not suck in outer surface air similar to a venture result on a carburetor.

Twitter del.icio.us Digg Facebook linked-in Yahoo Buzz StumbleUpon

A Preface to welding

Monday, July 12th, 2010

What is welding? It is a process of joining the metals. Many sculptures, automobile parts and aircraft parts are manufactured using the process of welding. The process of welding started during 310 ad itself. The welding is done using the welding power supply and an electric arc is created which is used to weld the metals. Welding can be done in five types according to particular shapes such as butt joint, v-joint, double joint and square joint etc. The first welding process introduced was forge welding and later on many welding processes were introduced to weld different types of metals. The welding products use welding products such as spot welders submerged arc etc and uses consumables, guns and torches for the process of welding. Constant current and constant voltages are the two power supplies used. Metals, Non-ferrous metals such as aluminum and alloys are also welded using the welding process. The welding region is protected from contamination by inert gases, and there are many welding process which produces high- speed welding with perfect joints.

Twitter del.icio.us Digg Facebook linked-in Yahoo Buzz StumbleUpon