Posts Tagged ‘welder’

Alternatives to Welding are considered in Which Situation?

Monday, May 9th, 2011

Whenever Welding is hard and expensive and if there is no necessary require for the kind of metal continuity provided by welded joints. The major tip is that welding processes in common are connected with elevated temperatures.

In several situations the application of heat may have adverse effects similar to crack formation, hardness and force changes, and production of brittle phases, micro structural changes affecting corrosion resistance properties, improper deformations, position and fit troubles, introduction of residual stresses.

If the dangers following the over effects involve the adoption of particular procedures to counteract them, then welding becomes a great deal fewer attractive solution.

Among probable alternatives one could think the following. Brazing and soldering that need less warmth and may give adequate properties to the joint. Otherwise Mechanical Fastening, structural Adhesive Bonding, surface alteration if effective, removal of joint by design modifies.

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The Evolution of the Welding Industry:

Thursday, March 24th, 2011

1. The evolution of the welding industry started in the early stages, as early that it is mentioned in the Bible; Tubal Cain “forged all types of tools from bronze and iron.” This is the first welding ever done in the history.

2. Benardos explained the process of carbon electrode welding in the year 1881 when an extra rod was added to the needed metal.

3. The oxyacetylene welding process was soon developed after the accidental discovery of acetylene in the year 1892 by Morehead and Wilson.

4. In 1904, Oscar Kjellberg increased the electrode welding quality and also fast by inventing the covered electrode.

5. Later on in December 1924, Atomic Hydrogen Welding Process was invented and defined in the patent by Alexander. This process is almost similar to the MIG welding.

6. The TIG welding process came into existence in 1940-1941 by Russell Meredith and this process was then called as “Heliarc” as it used an electric arc and helium to melt the base metal and to shield the molten material respectively.

7. Robert Gage on July 26th 1955 discovered the “Arc Torch and Process”, though a welding process it gained wide acceptance and became a choice for thermal cutting.

And thus evolved the welding industry!

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Water welders should be really cautious when they are at work!

Thursday, March 17th, 2011

As the name justifies under water welding is done under water, they are mostly done when there is a real need or repair which has to be done in the ships, in the harbor, oil platforms and pipe lines. There are actually two types of underwater welding, which includes dry welding and wet welding. However both are done under water only but in different conditions. The dry welding is done through a special chamber that creates a very dry environment. This type of welding is mainly used when there is a need for very deep water welds, which requires a high degree of strength.

Under water welding techniques can be hazardous if proper safety gears and equipments are not used. An underwater welder has the risks of electric shock. And many other risks associated with welding, so it is always good to stay away from danger by using proper equipments and welding safety gears.

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Stick Welding Fundamental Guidelines:

Friday, October 22nd, 2010

1. The correct electrode for the work: several people are not sure of the size of the electrode they must use and this is significant to know. The size of the electrode will depend on the circumstances you are welding in. In this condition you will be fighting against gravity if you are doing the weld up and down so you will desire to use an electrode that is AWS classified as 7018 since they are low in their powder content.

2. A weld shelf creates a excellent guide: if you are doing vertical or horizontal welding you will require something to the electrode be able to follow so you do not loose any of it to gravity. You know how to do this by creating a grave of small shelves so you are capable of do a part at a time so that you are able to carry on to work over a weld that you contain previously laid. This will make a condition where one puddle will freeze in time to hold the next weld.

3. Do not weaken if likely: this is able to occur since you contain to weave the electrode and sometimes your work may be gouged and not have sufficient fill metal. When this happens you will be functioning against gravity since it will work to pull your fill metal left from the space you are working. You can decrease your puddle size to assist you have additional control in this circumstances.

4. Stay left as of weird sizes for your metal: many metal will come in exact sizes that are forever ordinary. These metals will be easier to find and you can weld them fester. Stick welding with the ones that are AISI-SAE 1015 to 1025 as a result that you know how to be sure that you contain what you need.

5. Make certain you be familiar with your arc length: a good regulation of thumb is to use an arc length that is the similar distance from the metal as your electrode’s thickness. As an example, if you have an electrode that is ¼” thick, after that have your arc ¼” thick. Also keep in mind that as you use the electrode, you will contain to move it nearer to the metal.

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Tips for Resistance Spot Welding:

Friday, October 15th, 2010

Forever study and go after the security precautions and operational commands in your owner’s guidelines.

1. Resistance welding is not suggested for copper, aluminum, or copper alloys. Make use for steel and stainless steel only.

2. for additional temperature (amperage output), use shorter forceps.

3. For units with no warmth manage, tong distance end to end can be used for a control. For occurrence, for slim metals where you desire less heat up, longer tongs be able to be used.

4. Remain in mind that longer tongs be able to curve, and you can lose heaviness at the weld.

5. For the metals being welded, Ensure there is no hole between the pieces – this will grow weaker the weld.

6. Maintain the position of the tongs in a straight line, so that the tips stroke both others accurately. In addition maintain a correct pressure change – not too high or too low pressure.

7. When you require one face of the weld to contain good quality look, you be able to flatten (welding machine) the tip to some extent on that side.

8. Clean the tips on a usual basis or you will misplace production (amperage). Dress the tips with a correct tip cupboard.

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Basic Tips for Welders Safety:

Thursday, October 7th, 2010

Welding needs common intelligence while it comes to protection! The caution labels that the welding tools manufactures post require to be followed with no exceptions! Unlike many other trades anywhere you can get away with bad security practices, welding will damage you with no exceptions.

A few basics of welding safety are:

• Always use a good fitting welding helmet with the correct shade lens.
• Use only Leather welding gloves specially designed for welding.
• Always use only the pure cotton clothes or are specially designed for welding.
• Leather boots that are much sufficient for your pants to partly cover them.
• Ensure you contain a safety work place with well ventilation and not anything flammable or likely to explode close by welding.

In final welding can be unsafe but common intelligence and following the regulations will guard you. The main significant thing to do is follow what the manufactures suggested. No excuses simply do it. If you are not sure simply ask your welding provide company and they will be more than glad to give details things to you.

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How to learn welding?

Thursday, September 16th, 2010

Welding is a process that deals with welding fumes and the welding technology has reached its peak and before nobody was willing to learn welding, but today many are interested to learn welding. In those days we don’t have any modern welding equipments and welding products, but today each and every welding type has its own welding tools and welding accessories. You can learn welding in many ways and in an easy manner. Let us see how to learn welding in few steps.

• Most of the welding schools offer a degree in welding technology through various welding education programs.

Welding can be learn through the books available on welding.

Welding technology can be easily learned by the virtual reality process in which you can learn welding process in a simulation environment.

• Through virtual reality you can learn welding with accurate control and can learn easily without any welding fumes and heat.

• You can acquire the welding training on the internet through welding arc simulator and it is technique used to improve your welding skills.

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All about Tungsten electrodes:

Monday, September 13th, 2010

Tungsten electrodes, the important welding product is known for its strength and durability. It is used because of the following properties such as a very hard, brittle, and gray to white metal that is extremely corrosion resistant. It has the highest melting point and tensile strength of any metal and it also has the lowest vapor pressure point. Tungsten is a valuable metal known and widely used in military and industrial applications. Tungsten electrodes are made of tungsten coatings and 2% thoriated tungsten has been the most commonly used tungsten material.

Tungsten tig welding uses 2% thoriated tungsten electrode in different mm such as 2mm, 4mm and 6mm thoriated tungsten electrode. Tungsten electrode is notably used in tig welding process and because of its high melting point tungsten is used in aircraft application as well. Thoriated tungsten electrodes have higher conductivity and generally last longer and pure tungsten electrodes contain 99.5% of tungsten and have the highest consumption rate of all electrodes.

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The portable Mig welder

Thursday, September 9th, 2010

Mig welders are the device that is portable. It is the inverter welder machine that comes under the mig welding product and it reduces the work and satisfies all mig welding repair needs. These are the single phase welding machines and it is available in four types such as power I-MIG 160, 200, 205 and 250p and each type comes under the infineon IGBT inverter type and has input volt of 240v. It is a convenient and portable device and you can take anywhere to get to the repair and don’t need to run for weld wires, it has a 12lb roll capacity and optional drive rolls. These devices have the option of adding spool gun so you can weld aluminum welders and stainless steel welders. The differences between these devices are, it can be used for the metals having different thickness and it is used by hobbyist and also used in light industrial, fabrication, HVAC, agricultural and more.

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The secret behind manufacturing industries

Monday, September 6th, 2010

Every industry has some process that made them to develop well. Likewise welding process and welding technology is the secret behind manufacturing industries like automobile, aircraft and more, but the secret is kept unknown. The welding service is utilized from aerospace application, shipbuilding, automobile manufacturing and repairing to many other manufacturing activities. The use of aluminum and aluminum welding is mostly used in automotive industry. Apart from that electron beam welding has been used in automotive applications. The commonly used welding process in automobile industry is Mig welding because it produces clean welds and welds the metal quickly. Plasma arc welding is extensively used in aerospace applications where high precision is required. The simplest and widest type of welding today is arc welding.

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