Posts Tagged ‘Metal Arc Welding’

A note on Gas Metal Arc Welding:

Monday, November 15th, 2010

GMAW (gas metal arc welding) as recognized by the American Welding Society is also generally known as MIG (Metal Inert Gas) and uses a nonstop solid wire electrode for stuffing metal and an externally supplied gas (characteristically from a high-pressure cylinder) for shielding. The cable is generally mild steel, typically copper colored since it is electroplated with a slim layer of copper to defend it from rusting, get better electrical conductivity, increase contact tip life and usually improve arc performance. The welder has to be setup for DC positive polarity. The shielding gas, which is generally carbon dioxide or mixtures of carbon dioxide and argon, guards the molten metal from reacting with the atmosphere. Shielding gas flows through the gun and wire assembly and out the gun needle with the welding wire to shield and guard the molten weld pool. Molten metal is very reactive to oxygen, nitrogen and hydrogen from the atmosphere, if bare to it. The inert gas regularly continues to flow for some time following welding to keep protecting the metal as it cools. A small breeze can blow the shielding away and cause porosity, so welding outdoors is generally avoided if not particular windscreens are erected.

However, if completed correctly, operator appeal and weld appearances are brilliant with MIG and it is the majority welders‘ preferred process to use. Good method will yield brilliant results. The correctly made finished weld has no slag and virtually no spatter. A push gun angle is usually used to enhance gas coverage and get the finest results. If the material you are welding is unclean, rusty, or painted it must be cleaned by grinding until you see shiny bare metal. MIG welding can be used with all of the main commercial metals, including small carbon steel, low alloy steel, and stainless steel and aluminum with possible for brilliant achievement by a novice.

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Welding and Cutting Benefits of Semi-Automated:

Tuesday, August 31st, 2010

Arc Time – Decreases arc time for each weldment by maximum of 250%.

Defects – Rework and piece are decreased significantly.

Over welding – Packing metal usage reduces by maximum of 60%.

Accuracy – Automated cutting and welding decreases clean up and get better fit-up.

Gas Usage – Shielding gases are decreased by maximum of 60%.

Deposition – Maintains packing metal deposition at the uppermost rate probable.

Distortion – Decreases distortion and get better fit up.

Welding Fumes – Fumes are decreases by maximum of 60%.

Worker Fatigue – Operator effectiveness and output improves.

Safety – In the welding time safety is improves by allowing the operator to stand away from sparks & fumes.

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Underwater welding process in a nutshell

Monday, August 9th, 2010

There are three main types of underwater welding used in the industry for many years. They are the wet underwater welding, coffer dam welding and hyperbaric welding.

In wet underwater welding, the Metal Arc Welding (MAW) is the most common process. For deep water repair, the friction welding is of great use. This is because it has the advantage of being relatively insensitive to depth and lends itself to robotic operation. In the former Soviet Union, the flux core arc welder (FCAW) had been widely used. The coffer dam welding is carried out in the dry in air. A rigid steel structure to house the welders would be sealed against the side of the structure to be welded. This would be open to the atmosphere. In hyperbaric welding a chamber would be sealed around the structure to be welded and is filled with a gas at the prevailing pressure. Helium containing 0.5 bar of oxygen is usually used as the gas.

The welder or diver would be usually works from outside the enclosure. He welds with each of several electrodes in turn, each electrode having been positioned in advance through a flexible port. The advanced welding technology involves the fabrication of a transparent enclosure around the intended weld. An appropriate gas is introduced to exclude water. Underwater welding offers a great deal of use for assembly or repair underwater. It has found to be more effective compared to the alternatives like clamped and grouted repairs. Wet underwater welding has been widely used in the repair of offshore platforms.

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