TIG welding – a real boon to the welding industry:

September 30th, 2011

TIG is an ellipsis for tungsten inert gas welding. Tig welding is totally different from other welding techniques, where it makes use of an arc which is made of tungsten, and which uses electrical current to generate heat for performing the welding process.

Tig welding is considered as one of the best welding techniques till date. One of the major advantages of TIG welding is that, its high amperage, allows greater thickness of metal to be welded with ease. Unlike other welding methods, Tig welders use a different arc with a non consumable electrode which allows for continuous and undisturbed work resulting in unblemished finish. The only down side of this method of welding is that it is incredibly high cost, which makes it impossible for lot of people to own one, especially amateurs and hobbyists, for whom it will be little too much to spend on. Other than this, it is only a real advantage by all means.

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Plasma Cutters – The best metal cutting equipment!!

September 26th, 2011

Plasma cutters are efficient metal cutting equipment, with the modern technology you can achieve the exact cuts what you are expecting, which makes them a great cutting machine. Plasma cutters do not cut through the metal using a flame, like the torch does; instead these cutters use a high voltage charge to ionize a high velocity stream of inert gas which changes into plasma when it reaches a very high temperature. Plasma cutters are considered as the precise cutting equipment because they cut through the metal, melting it with little impact on the surrounding metal.

Plasma cutters are real advantage when it comes to cutting in perfection. They can cut the metal to any desired shape or angle which we prefer. If you use an automated plasma cutter to cut (CNC-Computer Numeric Control), it is even easier , all what you have to do is upload the picture into the CNC and have the plasma cutter cut the image out of the metal at ease. It is really amazing to see it do so perfectly flawless.

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Significance of welding equipments!!

September 22nd, 2011

Welding equipments are something very important, whether you are a beginner in the field or an experienced one. It is a very challenging task when it comes to selection of best equipments, because getting all the equipments of your choice is quite a tough job. There are many factors that you may have to consider while selecting the perfect welding equipment for your work. Some of the major and important factors include function, control, model, and cost etc.

As you all know that budget is a very important factor, which we have to consider. We generally think that we get what we want at the price we want and at the same time with good quality, so taking into consideration all these factors in cost itself, will help you get the best one suitable for you.

You should first estimate your priorities according to the requirements of the particular kind of work you are going to perform. Whatever work you are going to do make sure you get the equipments according to your requirements and comfort, because having the right kind of equipments to perform this art of welding is an utmost importance to do it with ease.

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Plasma cutters and its benefits!

September 19th, 2011

Plasma cutter is a very important tool in any metal fabrication industry. It is considered as the best equipment to make clean cuts through metals and also one of the oldest welding equipment. The basic mechanism of plasma cutters in a nut shell is that, it uses a gas called inert gas, and through the electric current, it creates a potent torch and it cuts the metal with no difficulty.

As said earlier plasma cutting machine is used in different metal industries and in different conditions. It is used mostly in auto industry, for cutting different parts of the auto mobile and then they send it for getting it into shape. Using this particular equipment has a lot of benefits. It is very quick in its work, no pre heating is required, hence work can be done fast. It is very versatile, capable of piercing, intricate cutting and beveling in one operation. It is precise with high quality cut. Plasma cutters are easy to use, even for a beginner, last but not the least, it is very safe for usage.

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Protect yourself during welding:

June 23rd, 2011

Welding is an art where iron, steel and other strong materials are joined together with the help of a molten solution which when cooled down forms a solid bond between them. The molten solution is generated using electricity and high transfer of heat energy. As such it involves high intense sparks and heat in the whole process. This process is mainly done to manufacture planes, ships and other kinds of metal appliances and things we use on a day to day basis.

Welding is a very simple process to learn and perform. Anybody who has the likes for it can easily adapt in the industry. However, no matter how easy it might seem to be, it is certainly one among the dangerous activities pursued by mankind. As it involves tremendous amount of heat energy and high intense sparks, it can be quite harmful for us if we are not protecting ourselves with much care. The sparks can damage our eye sight and cause burns in case if skin is exposed to it. The fumes can cause lung and other heart related diseases if inhaled. People have even died catching fire while performing the art. Thus you must always take every necessary measure to protect yourself while you perform welding.

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Stick Welding Tips and Basics:

June 20th, 2011

Here are some tips to help you make a improved weld:

1. The correct electrode for the work: most people are not sure of the size of the electrode they should use and this is significant to know. The size of the electrode will depend on the circumstances you are welding inside. In these circumstances you will be fighting against gravity if you are doing the weld upright so you will need to use an electrode that is AWS classified as 7018 since they are short in their powder content.

2. A weld ledge makes a best guide: if you are doing upright or flat welding you will require something that the electrode can follow so you do not loose any of it to gravity. You be able to do this by making a serious of small shelves so you are able to do a section at a time so that you can carry on to work over a weld that you have previously laid. This will make a circumstance where one puddle will freeze in time to hold the next weld.

3. Do not undercut if possible: this can occur since you have to weave the electrode and sometimes your work can be gouged and not contain sufficient fill metal. When this happens, you will be working against gravity since it will work to pull your fill metal apart from the space you are working. You be able to decrease your puddle size to assist you have more control in this circumstances.

4. Stay apart from weird sizes for your metal: the majority metal will come in exact sizes that are forever ordinary. These metals will be easier to find and you can weld them fester. Stick with the ones that are AISI-SAE 1015 to 1025 so that you are able to be sure that you have what you require.

5. Make in no doubt you know your arc distance end to end: a high-quality rule of thumb is to use an arc length that is the similar distance from the metal as your electrode’s thickness. As an example, if you contain an electrode that is 1/4″ thick, then have your arc 1/4″ thick. Too keep in mind that as you use the electrode, you will contain to go it closer to the metal.

These tips will assist you develop a more even weld and keep things more controlled.

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Necessity of safety equipments in welding:

June 16th, 2011

Welding is the art of joining metal together. It is very simple to learn and perform and almost anyone literally of any age can easily capture the essence behind it. The whole process involves joining two or more work pieces together with the help of a molten solution under tremendous pressure, which when solidified forms the essential bond between. Thus the procedure is basically used to build several equipments both large and small we use in our everyday life.

Though it is very easy to learn, it requires immense practice and focus while performing the art. Precision and control has always been the major issues when it comes to welding. As a beginner it is expected of you to fail in the procedure as you easily tend to lose control. Losing control is not a good event and the degree of consequences following varies for sure. Under best scenarios you end up creating a faulty bond which is very brittle by nature. Under worst case scenarios the sparks and heat can literally hurt you badly and your surroundings can catch fire. You can lose eye sight, attain body burns of various degrees etc. Thus it is very important that you don’t ignore safety equipments while you are performing the art. Remember, ignore is bliss without a doubt and welding can be as dangerous as possible.

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An insight into ultrasonic welding:

June 13th, 2011

Welding is a process where two or more work pieces are joined together with the help of a molten solution which solidifies to form the solid bond between the work pieces. Ultrasonic’s on the other generally refers to frequencies above 20,000 hertz which are not audible to our ears. However the same frequency is audible to certain animals such as dolphins, mice etc. The use of this ultrasonic concept in welding has several advantages over the various other welding techniques. It is used for manufacturing wire harnesses, electronic components and other appliances. It is generally used for welding multiple foil layers on to a terminal or welded together with different combination of metals such as nickel, copper, aluminum, lithium etc.

The biggest advantage of using ultrasonic welding is the concept of low power friction. It generates little amount of heat whilst at the same time giving better precision and control. As a result the qualities of such welds have improved to such a good quality which is literally unbreakable. The whole idea is pretty simple to learn as well. The work pieces are scrubbed together under tremendous amount to pressure which creates the bond eventually. Ultrasonic welding is the next generation technique which is expected to take over welding field as it has already conquered and put to use in several areas.

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Arc welding – safety measures:

June 9th, 2011

Arc welding is a welding which helps to create an electric arc between the work pieces and an electrode by using a welding power supply. Since because of the low cost, the arc welding process is being so popular. In arc welding process either Direct Current (DC) or Alternating Current (AC) can be used. There are different power supplies being used to supply electrical energy for arc welding process. The most commonly used power supplies are Constant Current power supplies and Constant Voltage power supplies. In this type of welding, the constant voltage power is related to the arc length and the constant current is related to the quantity of heat input.

Safety measures:

• Since the field of welding included various electrical explosions, emission of ultraviolet & infrared, electrical shocks, etc., safety measures to be taken bravely during the process of any type of welding.

• Especially during arc welding, the welder should wear a necessary safety welding equipments like good quality of
o Helmet and shields
o Colored glass
o Face shields
o Safety goggles
o Woolen clothing
o Flame proof aprons, etc.

• While purchasing the safety welding equipments, the main point to note is the quality of the manufacturer.

• There are various welding manufacturers are selling the welding equipments online.

• www.everlastgenerators.com is one of the best online welding shop where you can get a branded welding equipments of good quality.

• Place your orders online and enjoy various discounts.

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Plasma cutters – A reliable tool!!

June 6th, 2011

A plasma cutter is one which uses high pressure and high velocity ionized gas to cut a metal of any shape or size. It has very fine quality in cutting, which sometimes does not even require finishing to the metal. Plasma cutters can cut metals of various thicknesses. These cutters are used in several industries which deal with metals, it is mainly used in auto industries, plasma cutters are inevitable in this industry alone, and it is a real boon to the industry as well. Plasma cutter is comparatively a user friendly industrial tool. This machine is generally said to be perfect when it does what it needs to do, that is what you need when you start a work, so you can rely on them, because they don’t interrupt your work by giving any trouble, except in rare cases.

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