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Thread: Lowering your MIG amp even lower

  1. #1

    Default Lowering your MIG amp even lower

    hey was over at a old timers welding shop neat trick to lower amps on mig welder . he has a mig old miller mig and he figured out a way to lower amps for welding thin stuff . he told me it was a old welders trick he learned just with a piece of stainless steel welding rod . just don't touch wire after welding lol. Click image for larger version. 

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    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

  2. #2
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    Quote Originally Posted by Rodsmachineshop View Post
    hey was over at a old timers welding shop neat trick to lower amps on mig welder . he has a mig old miller mig and he figured out a way to lower amps for welding thin stuff . he told me it was a old welders trick he learned just with a piece of stainless steel welding rod . just don't touch wire after welding lol. Click image for larger version. 

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    Cool tip. I'll have to remember that. I bet an adjustable carbon pile from an old battery tester would work great for that, too.
    Long arc, short arc, heliarc and in-the-dark!

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    Quote Originally Posted by Rodsmachineshop View Post
    hey was over at a old timers welding shop neat trick to lower amps on mig welder . he has a mig old miller mig and he figured out a way to lower amps for welding thin stuff . he told me it was a old welders trick he learned just with a piece of stainless steel welding rod . just don't touch wire after welding lol. Click image for larger version. 

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    Quote Originally Posted by Rambozo View Post
    Cool tip. I'll have to remember that. I bet an adjustable carbon pile from an old battery tester would work great for that, too.
    Very nice trick, and here I was worried about getting an I-mig because of the high minimum amperage. I wonder if that would be an Everlast approved method for warranty purposes.
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  4. #4

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    sorta same as putting your grounding clamp on dirty rusty metal , i have seen a big difference on amps when welding when not grinding a clean bare spot for your ground clamp or welding a very long thin piece of strip steel with grounding clamp at other end from were your welding .
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

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    Quote Originally Posted by Rodsmachineshop View Post
    hey was over at a old timers welding shop neat trick to lower amps on mig welder . he has a mig old miller mig and he figured out a way to lower amps for welding thin stuff . he told me it was a old welders trick he learned just with a piece of stainless steel welding rod . just don't touch wire after welding lol.
    Yeah, that's a pretty cool tip. Adds a bit of resistance to the circuit(?)
    Is it OK to want to break something just so that you can weld it back together?

    Everlast PowerTIG 185 Micro IGBT AC/DC Welder

  6. #6

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    Just need to label the turns and thickness for each turn. I might try that today on some sheet metal, have some 1/16 and 3/32 316L.
    Mike R.
    Email: everlast@us-it.net
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  7. #7

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    just mic it it .125 thickness rod . what i est only need like 12 inches long since when i put my ground clamp at the very way to low on amps . dont touch the welding rod gets hot lol
    EVERLAST 250 EX , EVERLAST I-MIG 205 , EVERLAST spool gun NOW have 2 EVERLAST POWER PLASMA 50 plasma cutter's , LINCOLN 175HD MIG WELDER , VICTOR TORCH SET and many more tools to many to list

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    Quote Originally Posted by Rodsmachineshop View Post
    just mic it it .125 thickness rod . what i est only need like 12 inches long since when i put my ground clamp at the very way to low on amps . dont touch the welding rod gets hot lol
    I suppose if somebody was into the maths, he could calculate the resistance for a particular rod and get some semblance of accuracy.

    I like Rambozo's battery tester idea, I'll have to be on the lookout for one of those.
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